Connectors
page to dump connector part numbers on
chargers
tesla gen2 charger
AC and DC power connections (Molex Sabre series):
- housing: 044441-2006
- pins: 043375-3001 (18-20AWG), 043375-0001 (14-16AWG)
Logic connectors (Molex MX150L series):
- housing: 10-way 19418-0014, 12-way 19418-0026
- pins: 33012-2002 (18-20AWG), 33012-2001 (14-16AWG)
chevy volt 2 charger
LV control connector is Molex MX150 P/N 33472-1201
Pins are Molex MX150 F 18-20AWG P/N 33012-2002
HV battery side connector is TE HVA280 P/N 2103628 Key A 2 pole connector
It seems this is Delphi or Aptive HES 6 Way Device Connector Type 103. P/N 13879048
Pins are P/N 13783301 https://ecat.aptiv.com/product/13879051
dcdc
inverters
gen 2 leaf and prius inverters:
Connector housing:
Toyota G9260-47010, 36p
Toyota G9266-47010, 13p
- Small terminal, 0.64: 0,22-0,35mm2
- TE 1612290-1 (tested ok)
Sumitomo 8100-3455
Small wire seal:
Sumitomo 7165-1198
Small blind plug:
Sumitomo 7165-0797
Large terminal, 2.3:
0,3-0,5mm2
Yazaki 7116-4025 (tested ok)
Sumitomo 8100-0460
0,8-1,25mm2
Yazaki 7116-4026
Sumitomo 8100-0461
2,0mm2
Sumitomo 8100-0462
Large wire seal:
Sumitomo 7165-0342 D4,9mm d1,4-2,0mm
Sumitomo 7165-0343 D4,9mm d2,0-2,5mm
Sumitomo 7165-0344 D4,9mm d2,5-2,9mm
Large blind plug:
Sumitomo 7161-9787 D4,7mm
Terminal extraction tool
0.64 Terminals : Sumitomo 3070000 or 307-0000-03
2.3II Terminals : Precision screwdriver(1.2mm～1.6mm)
motors
water pumps
tesla/nissan leaf:
Sumitomo 6189-110
brake boosters
iBooster gen1 connectors:
Main connector (26-pin): Bosch "EuCon" 26p
- Main housing: 1928405762
- Cover: 1928405765
- Pins: Bosch BTC Terminal
- 1928498807 - BTC 4.8 / Terminal Sn / > 2.5 - 4.0 mm² (main power: pins 1 & 9)
- 1928498806 - BTC 2.8 / Terminal Sn / 1.5 - 2.5 mm² (constant power: pin 17)
- 1928498705 - BTC 1.5 / Terminal Sn / 0.35 - 0.5 mm² (ignition power: pin 20; signal pins 2, 8, 22, 23)
- 1928498805 - BTC 1.5 / Terminal Sn / 0.5 - 1.0 mm² (larger diameter alternative to 1928498705 above)
- Seals: Bosch BTC
- 1928301086 - BTC 4.8 / Seal / Blue (∅ 3.4 - ∅ 3.7 mm)
- 1928301206 - BTC 2.8 / Seal / Reddish Brown (∅ 2.0 - ∅ 2.7 mm)
- 1928301083 - BTC 1.5 / Seal / Grey (∅ 1.6 - ∅ 1.9 mm)
- Plugs: Bosch BTC
- 1928301207 - BTC 2.8 / Plug / Green
- 1928301087 - BTC 1.5 / Plug / White
Sensor connector (4-pin): TE MQS
- Housing: 1-967640-1
- Pins: 5-965906-5 (20 - 18 AWG)
- Seals: 1-967067-1 (∅ 1.4 - ∅ 2.1 mm)
throttle pedals
honda accelerator peddle position sensor
sumitomo HX040 6pin