Mitsubishi Outlander Rear Inverter

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Revision as of 13:49, 27 August 2020 by Jalovick (talk | contribs) (Added additional rear inverter part numbers.)
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Forum board: https://openinverter.org/forum/viewforum.php?f=19

Property Value Source
Device Inverter
OEM Mitsubishi
Type 3 phase Motor inverter/controller & HV DC Junction Box
Part Number(s) 9410A067, 9410A081, 9499D140, 9410A163
Mitsubishi Module Name REMCU http://mmc-manuals.ru/manuals/outlander_iii/online/Service_Manual_2013/img/90/HKAF0E02CC00ENG.pdf
Manufacturer Meidensha https://www.meidensha.com/products/case/prod_05/prod_05_01/prod_05_01_01/prod_05_01_01_01/1210605_4260.html
Suppliers Ebay
Voltage 300V DC Nominal supply voltage

(336V Max according to max battery voltage)

Based on Mitsubishi Outlander Pack voltage and data from here for maximum voltage:

https://nfpa.org/-/media/Files/Training/AFV/Emergency-Response-Guides/Mitsubishi/Mitsubishi-Outlander-PHEV-2018--ERG.ashx

Interfaces 1x Resolver/Motor Temperature sensor interface

Hirose GT18WB-14DP-HU - 14 way proprietary connector

Black 1x 12V Power/CAN Bus Interface

Hirose GT18WB-14P-HU - 14 way proprietary connector

Grey

1x DC Bus Input - M10 Bolts with gland plate

1x 30A Fused DC Bus Junction Output - M10 Bolts with gland plate

1x 3 Phase motor output - M10 Bolts with gland plate

https://www.hirose.com/product/document?clcode=&productname=&series=GT18W&documenttype=Catalog&lang=en&documentid=D49386_en
Mechanical Mounting 3x Lugs around lower face, M10 bolts multiple locations Author experience
Resolver Presumably matched to resolver on Outlander Rear Motor

SIN COS - P/N C69600/TS2239N484E102 Believed to be similar to Nissan Leaf resolver

https://photos.google.com/share/AF1QipMNz2BVPSATZFJxgwIvy0RAeNAwn0TLJJL7NBwxbpH32LbWNkGhybiNrdkTsTOLxg?key=TmNWY04zNFQ4cXZzNWUzUEJfcTZUeGtHVkxyZEtB
Cooling Water/glycol cooling (Blue on Outlander) Author experience
Power Unknown if continuous duty is based on inverter or motor thermal capability

70kW Peak

25kW Continuous

Weight 9kg Author experience
Features Integral 3-way DC fused Junction box (1 input, 2 fused outputs)

Water cooled

2x Coil temperature sensors

Wiring Diagram http://mmc-manuals.ru/manuals/outlander_iii/online/Service_Manual_2013/img/90/HKAF0E02CC00ENG.pdf Navigate From:http://mmc-manuals.ru/manuals/outlander_iii/online/Service_Manual_2013/2019_phev/index_M1.htm

Click 90-CIRCUIT DIAGRAMS and then ELECTRIC MOTOR UNIT CONTROL SYSTEM

Vehicle Topology

Rear Motor Inverter (REMCU) is on EV-CAN with the following modules:

  • PHEV-ECU (Also on CAN-C, gatewayed through ETACS-ECU to CAN-C-Mid)
  • Front Power Drive Unit
  • Onboard charger/DC-DC Converter
  • A/C Compressor
  • Electrical Parking Driver Unit
  • Battery Management Unit

Can Busses: http://mmc-manuals.ru/manuals/outlander_iii/online/Service_Manual_2013/img/54/ACC07461AB00ENG.pdf

PHEV-ECU Handles the whole hybrid system management including drive mode, system torque distribution and battery management

Authentication

The REMCU does not appear to require authentication with other modules, meaning it is a good candidate for stand-alone use from this point of view.

However, If one wished to take the whole Hybrid system including the PHEV-ECU for an EV conversion, this would be more challenging as the PHEV-ECU appears to require authentication with the OSS-ECU (One Touch Start ECU) and the KOS-ECU (Keyless entry)

Wiring Diagram

Pinout of Outlander Rear Motor Inverter Controller
Outlander REMCU Pinout/Interface Connections. Also downloadable as .XLSX and .ODS format for your own use. Please update here if you find any errata!

Wiring diagram to the right.

It would appear that there are 4 unused pins on the Vehicle Connector (D-211).

IGCT appears to be main ignition control relay - 12V

RSDN appears to be a signal from the PHEV-ECU, currently unclear of the purpose, there is another signal from PHEV-ECU to Front motor controller called MSDN. Likely to be an activation/wake up signal from PHEV-ECU

Diagnostic Codes

Codes available in service manual here: http://mmc-manuals.ru/manuals/outlander_iii/online/Service_Manual_2013/2019_phev/54/html/M154930060027200ENG.HTM

Communication Protocol

CAN Bus with fallback to LIN and K-Line according to service manual