VAG MLBevo MQB Chargers
There's a generational difference between the 1-2 phase PHEV chargers, and the newer MLBevo type used on the Audi E-Tron, E-Tron GT & Porsche Taycan
Difference between MLBevo/MQB vs. MEB Chargers
MEB has different AC connector and therefore also different chargeport. Possibly not compatible with all the information here. The E-Tron chargers have several things which make them a bit different, one major being the LIN LED module and Door actuator, as well as only having a Hybrid CAN connection (No Drive CAN).
MLBevo/MQB Chargers Overview
There are many different variants of MQB and MLBevo chargers with a wide range of potential power outputs.
These charges are not recommended if you are looking for a known working solution.
Part Number | Version | Power Rating | Phase | Vehicle Usage | Coolant Connections | Dimensions | Comments | Reverse Engineered | AC-Plug Connector | Communication Plug Connector | Coolant hose connector |
---|---|---|---|---|---|---|---|---|---|---|---|
5QE915685 | 3.6kW | Single | |||||||||
5QE915685C | OBCTYPP036G26V01 | 3.6kW | Single | SEAT/CUPRA Leon/Formentor Hybrid | Bottom | ||||||
5QE915682 | 3.6kW | Single | |||||||||
5QE915682AA
5QE915682AF |
04S, 13S | 3.6kW | Single | VW Golf MK7 GTE
Audi A3 8V 2018-2020 |
Bottom | Case not welded, 2 HV pass throughs | |||||
5QE915682AG | 07S | 3.6kW | Single | Audi A3 8V e-tron | Bottom | ||||||
5QE915682AK | 03S | 3.6kW | Single | VW Golf MK7 GTE | Bottom | Yes | |||||
5QE915682M | OBC C0 | 3.6kW | Single | VW Passat Hybrid | Bottom | ||||||
5QE915681AT | OBC 7200W | 7.2kW | Single | Audi Q7 e-tron 4M GTE | Bottom | Case not welded | |||||
5QE915681BP | OBCTypP072G30V02 | 7.2kW | Dual | VW e-Up!, SEAT Mii, SKODA Citigo-e iV, Arriba | Left side | Made by Delta, HV pass through | |||||
5QE915681BQ | OBCTypP072G30V03 | 7.2kW | Dual | Porsche Cayenne Hybrid 2017-2021 | Left side | ||||||
5QE915681CQ | OBCTypP072G30V03 | 7.2kW | Dual | Audi A8 PHEV 2022 | Left side | No HV pass through. | |||||
5QE915681B | OBC 7200W | 7.2kW | Dual | VW e-Golf 2017-2022 | Bottom | Case not welded | |||||
5QE915681D | OBC 7200W | 7.2kW | Dual | Audi Q5 PHEV 2020-2021 | Right side | Case not welded, no HV pass through | |||||
5QE915681N | OBC 7200W | 7.2kW | Dual | VW e-Crafter | Bottom | Case not welded | |||||
5QE915684A | 11kW | Three | Audi e-tron | Opposite End of Electrical | |||||||
5QE915684AD
5QE915684AT 5QE915684J |
OBCTYPP110G10V01 | 11kW | Three | Audi e-tron
Audi e-tron Sportback 2019-2021 |
Opposite End of Electrical | 300 x 200 x 100 mm | Made by KOSTAL
Taredown can be purchased here |
||||
5QE915684AL
5QE915684BG 5QE915684BK 5QE915684CB 5QE915684CR |
OBCTYPP110G10V03 | 11kW | Three | Porsche Taycan
Audi e-tron GT |
Right Side | Made by KOSTAL
Taredown can be purchased here Dual AC inputs |
Probably easiest to buy an original CCS port with Loom | 60 pin plug Part Number: 5Q0906379
Supersession(s): 3C0906379; 5Q0-906-379 |
Normaquick NW12
(unverified) | ||
5QE915684BJ | OBCTYPP110G10V04 | 11kW | Three | Audi e-tron(?) | Right Side | Made by KOSTAL
Taredown can be purchased here |
Probably easiest to buy an original CCS port with Loom | 60 pin plug Part Number: 5Q0906379
Supersession(s): 3C0906379; 5Q0-906-379 |
Normaquick NW12
(unverified) | ||
5QE915684BC
5QE915684CM |
OBCTYPP110G10V05 | 11kW | Three | Audi e-tron | Opposite End of Electrical | Made by KOSTAL
Taredown can be purchased here |
Probably easiest to buy an original CCS port with Loom | 60 pin plug Part Number: 5Q0906379
Supersession(s): 3C0906379; 5Q0-906-379 |
Normaquick NW12
(unverified) | ||
9J1915681AD
9J1915681AH |
OBC 22kW C3 ROW | 22kW | Three | Porsche Taycan 2019 | Right Side | 498 x 235 x 100 mm | Longer case than other models.
Made by Meta System in Italy Taredown available here |
Probably easiest to buy an original CCS port with Loom | 60 pin plug Part Number: 5Q0906379
Supersession(s): 3C0906379; 5Q0-906-379 |
Normaquick NW12
(unverified) | |
1EA915684AD
1EA915684AF 1EA915684BF 1EA915684BG |
OBCTYPP110G040V04K | 11kW | Three | Audi Q4 e-tron 2021
Skoda Enyaq 2020 VW ID.3 2020 VW ID.4 2021 |
AC input end | 480 x 313 x 102 mm | Flatter and thinner than most other chargers on this list. Coolant inlets and outlets are plastic, be careful of broken plastic. Those are linkly not comptaible with all the information in the wiki.
Made by KOSTAL Taredown can be purchased here |
Not the same as MLBevo |
LV Connection
Development thread: https://openinverter.org/forum/viewtopic.php?t=2607
Github Documentation: https://github.com/damienmaguire/VW-OnBoard-Charger
VW part number 5Q0906379. The 60 pin signal connector is TE part number 2208272-1 .Pins are two sizes of TE pins 5-968221-1 and 1241608-6. Can be found also on Aliexpress as 60 Pin ECU connector.
VW Golf PHEV | Seat Mii / VW e-Golf[1] | MLBevo (Audi Etron)[2] | ||||
---|---|---|---|---|---|---|
Pin | Function | Comment | Function | Comment | Function | Comment |
1 | Terminal 30 (permanent 12V) | Terminal 30 | Terminal 30 | confirmed | ||
2 | Charging Cover Lock (+) - Socket A | |||||
3 | Switch/LED Common - Socket A | confirmed / Sensor Ground / Both pin 3 and 45 can be tied together | ||||
4 | Charge Port RGB LED +12v o/p | LED - Red - Socket A | ||||
5 | Charge Port RGB LED +12v o/p | LED - Green - Socket A | ||||
6 | LED - Blue - Socket A | |||||
7 | Illumination LED - Socket A | |||||
8 | ||||||
9 | Powertrain CAN bus, high | Powertrain CAN bus, high | CAN H - Bus #1 | confirmed | ||
10 | Powertrain CAN bus, low | Powertrain CAN bus, low | CAN L - Bus #1 | confirmed | ||
11 | Hybrid CAN bus, high | Hybrid CAN bus, high | CAN H - Bus #2 | |||
12 | Hybrid CAN bus, low | Hybrid CAN bus, low | CAN L - Bus #2 | |||
13 | HVIL IN | HVIL IN | Pilot Line In | |||
14 | LIN Comms | |||||
15 | HVIL OUT | HVIL OUT | Pilot Line Out | |||
16 | Lock drive +. Drive to 12v to close lock. | The lock can be coded off with ODIS | Plug Lock (+) - Socket A | |||
17 | Lock Drive – Drive to 12v to open lock | Plug Lock (-) - Socket A | ||||
18 | Lock feedback. 1K fully locked ,11K Plug Locked, 1K overtravel | Plug Lock Position - Socket A | ||||
19 | Lock feedback. 1K fully locked ,11K Plug Locked, 1K overtravel | Plug Lock Ground - Socket A | ||||
20 | ||||||
21 | Immediate charge buttons | Function LED #1 | ||||
22 | Charge Port RGB LED +12v o/p | |||||
23 | Control Pilot (CP) | CP - Socket A | ||||
24 | Plug Present (PP) (4.7K to ground in socket) | PP/CS - Socket A | ||||
25 | Immediate charge buttons | Charge Button - Socket A | ||||
26 | Search Light (Shared - Possible LED4 in config) | |||||
27 | Temperature sender for charging socket. 1067R at approx 15C | AC Charge Port Temperature Sensor (-) - Socket A | ||||
28 | Temperature sender for charging socket. 1067R at approx 15C | AC Charge Port Temperature Sensor (+) - Socket A | ||||
29 | Charging Cover Position Switch - Socket A | |||||
30 | AC Charge Port Temperature Sensor (+) - Socket B | confirmed | ||||
31 | Charge port door lock actuator | The flap can be coded off with ODIS | Charging Cover Lock (+) - Socket B | |||
32 | Charge port door lock actuator | Charging Cover Lock (-) - Socket B | ||||
33 | Charge port door lock actuator | Charging Cover Position Switch - Socket B | confirmed / Other side tied to sensor ground pins 3/45 | |||
34 | Charge port door lock actuator | |||||
35 | Switch/LED Common - Socket B | confirmed | ||||
36 | LED - Red - Socket B | confirmed | ||||
37 | LED - Green - Socket B | confirmed | ||||
38 | LED - Blue - Socket B | confirmed | ||||
39 | Illumination LED - Socket B | confirmed / Other side tied to ground pin* (Debating if this should be tied to the 3/45 pins) | ||||
40 | CP - Socket B | confirmed | ||||
41 | PP/CS - Socket B | confirmed | ||||
42 | ||||||
43 | ||||||
44 | ||||||
45 | Switch/LED Common - Socket B | confirmed / Both pin 3 and 45 can be tied together | ||||
46 | Plug Lock (+) - Socket B | confirmed | ||||
47 | Plug Lock (-) - Socket B | confirmed | ||||
48 | Plug Lock Position - Socket B | confirmed / Resistive 1k/11k unlocked/locked) *Other side tied to sensor ground pins 3/45* | ||||
49 | DC Charge Port Temperature Sensor (+) - Socket B | confirmed | ||||
50 | Charging Cover Lock (-) - Socket A | |||||
51 | Immediate charge buttons | Charge Button - Socket B | confirmed / Other side tied to sensor ground pins 3/45 | |||
52 | DC Charge Port Temperature Sensor (-) - Socket B | confirmed | ||||
53 | Chademo CAN-H | |||||
54 | Chademo CAN-L | |||||
55 | Chademo | |||||
56 | Chademo | |||||
57 | ||||||
58 | ||||||
59 | ||||||
60 | Terminal 31 (Ground) | Terminal 31 | confirmed |
AC Connection
Golf GTE and all 5QE915682 series 3.6 kW chargers - Part number TE Connectivity 2103177-2
MLBevo
TE YHVA630-5phm-6mm-A and HV output coding A is 2141256-1
HV Connection
It doesnt care what you connect to the HV wires. 360v, 12v, heating element, dead short. Its mission in life is pumping current. It just dumps out voltage even when it does not see any voltage present.
Coding
MLBevo chargers seem to all use the EV_OBC3Phase1KLOMLBev16B config/odx. 20103 for the security code.
LIN Devices still show up within the DTC Memory, However no functional issues with them disconnected as long as the coding has them coded out. Similar errors exist for the door and other coded out options. Assumption is that the base software still has the DTC codes enabled for faults, however the selection is universal for the base charger option. (much like how most times you can code out a O2 sensor, but the DTC code will remain unless digging deeper into the ECU programming)
VCDS
You can open in the VCDS LCode.exe program (no purchase needed) and it's a interactive way to determine the coding value required. Coding label file available here. Shouldn't be necessary for newer versions of VCDS. Working with a Hex_V2 Cable.
Bitfield 0 | Bitfield 1 | Bitfield 2 | Bitfield 3 |
---|---|---|---|
CP standard - SAE/
vehicle category - Electric Vehicle / Hybrid 20kW charger AC charging socket B AC charging socket A PLC charging socket B PLC charging socket A DC Charging - Chademo |
Country encoding (NAR/
HV activation auxiliary contactor Charging socket resistor B Charging socket resistor A AWC installed - Wireless charging Number of AC chargers (One/Two) |
Mobile Online Services (MOD)
Sub-Grid operation Charging cover lock (charging socket B) Charging cover lock (charging socket A) HV activation DC charging read back Maximum charging current (63A) |
Charging cover lock detection (charging socket B)
Charging cover lock detection (charging socket A) Plug lock DC charging socket iWWT - Integrated water heat exchanger? Type of connector lock detection - Limit Switch Plug lock (charging socket A) Brand/Marque (VW/Audi/Porsche) |
Bitfield 4 | Bitfield 5 | Bitfield 6 | Bitfield 7 |
Plug and Charge (PnC)
Power Line Communication Settings Clear error memory HV charge booster (400v->800v) Charging button module Second charging button Local HV interlock stimulus line installed |
Variant coding 11 kW (reserve)
Parking Heater Kessy Diagnostic resistor loading button LED 4 (DC/Combo) LEDs DC/Combo LED 4 (AC) |
DC China socket installed
Installed DC combo box Intelligent charging socket installed (LIN socket) Installation status of DC charging socket B Installation status of DC charging socket A Two charger can B Charging button module socket B Diagnosis resistance charging button socket B |
Installation location DC charging socket |
ODIS
ODIS Engineering is a common tool that works with some of the simpler dongles e.g. a VAS6154 cable
PIWIS
CAN-Messages
MLBevo TX Messages:
The CAN signals for MLBevo appear to be totally different than those for the rest of the charger line.
Required:
- BMS_01 - 0x191
- BMS_02 - 0x1A1
- BMS_03 - 0x39D
- BMS_04 - 0x5A2
- BMS_06 - 0x59E
- BMS_07 - 0x5CA
- BMS_09 - 0x96A955EB
- BMS_10 - 0x509
- BMS_11 - 0x96A954A6
- BMS_16 - 0x9A555539 - Just contains IDs for cells with low/high charge or temps
- BMS_27 - 0x9A555552
- BMS_DC_01 - 0x578 - Contains the HV DC Voltage for CCS
- ESP_15 - 0x1A2 - Holding Management System info
- Klemmen_Status_01 - 0x3C0 - Key status Run/Start, etc...
- DCDC_01 - 0x2AE - 12V DC converter - Just values related to electrical load
- HVK_01 - 0x503 - Items related to HV Contactor & JB
- HVEM_02 - 0x5AC - Useable Energy for Comfort Functions
- HVEM_05 - 0x552 - Fun items relating to Max Voltage and Plug Release
Signals I'm sending In addition:
- Airbag_01 - 0x40 - Monitors HV Deactivate status
- BCM1_04 - 0x64F - BCM Charge Status indication - Likely just confirmation feedback
- DCDC_03 - 0x5CD - 400v to 800v converter - Likely not required
- EM1_HYB_11 - 0x37C - Signal for E-Motor Status - Can be 0 for standby
- FCU_02 - 0x17B - Contains Tank Flap Release & Signal which may go High to signal ready for charging (EPB, Drive System Disabled)
- NavData_02 - 0x485- This along with Authentic_Time_01 contain a 32-bit epoch unix time, used for the charge time calculation.
- VIN_01 - 0x6B4 - Mux'd VIN# - Likely not required or just mimic the Donor Vin?
- ZV_01 - 0x184 - Signal to unlock via ZT - Maybe will unlock charge plug
- ZV_02 - 0x583 - Lock status, likely not required
Signals I haven't added:
- Dimmung_01 - 0x5F0
- Einheiten_01 - 0x643
- ESP_49 - 0x96A954AE - Contains Value for Regen reserve, Guessing that ESP will average typical SOC% to reserve to allow regen - Likely not required
- NVEM_02 - 0x663 - Contains Battery Voltage from Battery Data Module
- MSG_HYB_30 - 0x153 - Only seems to use the Counter & Checksum?
Narrowed down to:
10ms:
0x191
100ms:
0x3C0
0x503
0x1A1
MQB TX Messages:
Golf Phev charger from a CAN perspective are a total of 7 messages. One on PT CAN : 0x187 and 6 on Hybrid CAN : 0x097 , 0x124 , 0x3a6 , 0x3af , 0x6a3 and 0x6a4.
Reference Implementations:
Charger | Code | References | Status | Comment |
---|---|---|---|---|
Audi E-Tron Charger (11kW) | [3] | Proved working | Mitchy | |
7.2kW Cayenne Phev charger 5QE 915 681 BQ | Arduino[4], ZombieVCU[5] | [6] | Proved working | LRBen |
2021 Seat Mii part number : 5QE915681BP
Golf PHEV part number : 5QE915682AK |
Arduino | Proved Working | Damien |
References
- ↑ Forum Reference: https://openinverter.org/forum/viewtopic.php?p=47686#p47686
- ↑ https://openinverter.org/forum/viewtopic.php?p=55623#p55623
- ↑ https://www.youtube.com/watch?v=k1KUErQxx5M
- ↑ https://openinverter.org/forum/viewtopic.php?p=61370#p61370
- ↑ https://github.com/SomersetEV/Stm32-vcu/tree/Cayenne-Charger
- ↑ https://openinverter.org/forum/viewtopic.php?p=61070#p61070