Bosch PCE Coolant Pumps

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Important Note on Bosch vs VW pumps

Although both companies use pumps from the "PCE"-series, a closer look at the pump connector reveals an important difference: Bosch pumps have the key nearer to the centre (pin 2) and have the pinout 1 (gnd), 2 (signal), 3 (12V). By contrast, VW pumps have the key closer to the leftmost pin (pin 1) and have the pinout 1 (gnd), 2 (12V), 3 (signal). Also note that, although both brands have "Bosch" on the label, the VW-branded ones also have a "VW-AG" marking.

Connector Part Numbers [1][2]

VW pumps

Pigtail

  • VW: 4F0 973 703

Housing

  • TE Connectivity "MCON 1.2" series: 1488991-5 (key A)
  • Molex "MXP120" series: 34900-3101 (key A)

Terminals

  • Bosch: 1 928 498 811
  • Tyco/Molex MCON 1.2" series: 1670146-3 – Ag plated (20awg)
  • KOSTAL MLK 1.2: 32124734130

Seal

  • Bosch: 1 928 300 936
  • TE Connectivity: 967067-1 (20 awg)
  • KOSTAL: 10800507250

Pinout

VW 04L 965 567 pump. Note the pinout and the position of the key vs the Bosch-branded pump.

Bosch pumps

Housing

  • TE Connectivity "MCON 1.2" series: 1488991-6 (key B)
  • Molex "MXP120" series: 34900-3102 (key B)

Terminals

  • Bosch: 1 928 498 811
  • Tyco/Molex MCON 1.2" series: 1670146-3 – Ag plated (20awg)
  • KOSTAL MLK 1.2: 32124734130

Seal

  • Bosch: 1 928 300 936
  • TE Connectivity: 967067-1 (20 awg)
  • KOSTAL: 10800507250

Pinout

Bosch-branded PCE pump pinout (**not for VW**)

Operation

Pump can be run without the signal (S) pin connected. This will operate the pump at maximum speed. There is a 2 second startup delay if the pump is to be operated without the signal (S) pin connected.

Mounting orientations.png

If the pump detects that it is being run dry, it will turn itself off, try again, but will quit if unsuccessful >20 times

Signal pin can be provided a 12V PWM to control the speed[3]

PWM Scheme[3]

  • Terminal “S” driven with: +12V (nominal) PWM controlled, 9 to 110Hz. (nominal = 100Hz)
  • If there is no PWM signal within 2 seconds of power-on, the default mode of full speed operation will be used.
  • If there is a valid PWM signal, a speed-proportional response to a commanded 12-93% duty cycle will be delivered.

Mounting

One application (i.e. Cascadia Motion) simply uses a massive (as in 80mm diameter) "p clamp" to secure the pump. For those looking for something more secure/OE: Bosch PCE Coolant Pump Bracket.

References