Audi A2 Conversion: Difference between revisions

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|33
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|Throttle second pot (signal)
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|br/gn
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|Throttle first pot (signal)
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|ge/bl
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| +5V wiring to engine bay
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|EGR pot
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|EGR mot
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Revision as of 19:17, 6 February 2022

On this page we describe the conversion of an Audi A2 1.4i petrol to electric propulsion. We will use the following components:

  • Nissan Leaf 24 kWh battery pack with original BMS
  • Toyota Prius Gen 2 (2004-2009) transaxle with matching inverter
  • openinverter Prius Gen2 motor controller
  • openinverter main board running stm32-car (VCU in ECU enclosure)

Pin mapping

We start out by mapping out useful pins of the original wire harness

ECU

The ECU has two connector slots, a smaller one with pins 82-121 and a larger one with pins 1-81. Here we map out pins useful to us

VAG wire color codes.png
ECU pinout 1.4i (AUA, BBY)
# orig function our function wire color
1,2 GND
3 permanent 12V ro
4 ignition 12V
5 Lambda (first) heater gr
28 From generator (maybe DF) li/bl
33
34 Throttle second pot (signal) br/gn
35 Throttle first pot (signal) ge/bl
36
40 To Climate control display sw/ge
41 To Climate control display sw/gr
43 To instrument cluster (function unknown) gn/sw
51 Lambda (first) signal bl/ws
52 Lambda (first) signal ge
54 To instrument cluster (function unknown) bl/ws
63 Lambda (second) heater li/ro
64 Charcoal filter solenoid bl/ge
65 Fuel pump relay- control ro/br
68 Lambda (second) signal bl/br
69 Lambda (second) signal ro/li
70 Lambda (first) signal bl
71 Lambda (first) signal sw
88 Injector 3 sw/li
89 Injector 4 li/sw
96 Injector 1 br/bl
97 injector 2 sw/gn
98 +5V wiring to engine bay gn/li
100 EGR pot br/li
114 EGR mot li/ge