Pre-wired zombieverter interface

the core ev control system across different builds is majorly the same:

• throttle input
• start/fwd/rev input
• contactor control
• inverter control
• charger control
• bms interface
• gauges/displays/data

why build custom wiring harness when we can standardized the main system with a pre wired ev system interface for the zombiverter vcu

hence the "pre wired zombie interface"

consolidating the zombieverter VCU, ev 12v power distribution(fuse, relays, grounds), CAN BUS lines, along with the fundamental inputs and outputs

hardware:

• metal tray acts as a base for everything to mount to
• zombieverter VCU is enclosed in a custom 3d printed case
• OBD-ii port
• little fuse 18pin pdm enclosure with Metri-Pack 280 pins
• deutsch connectors

The little fuse pdm enclosure houses 2 relays and 5 fuses:

• switch 12v ign relay + fuse
• generic output relay + fuse
• zombieverter 12v supply fuse
• inverter 12v supply fuse
• charger/bms 12v supply fuse

the OBD-ii port is on the zombieverters transmits data only:

• CANBUS 2
• 12v+
• GND -

parts list:

Deutsch connectors:

• DT04-4P (grey)
• DT04-4P-E004 (black)
• W4-P (pin lock)
• DT04-6P (grey)
• DT04-6P-E004 (black)
• W6-P (pin lock)
• DT04-12PA 12-Way
• W12P (pin lock)
• DTP04-2P 2-Way (for power)
• 0460-204-12141 (female Pin)
• 0462-203-12141 (female power pin)

matting parts:

• DT06-4S (grey)

• DT06-4S-E004 (black)
• W4-S (pin lock)
• DT06-6S (grey)
• DT06-6S-E004 (black)
• W6-S (pin lock)
• DT06-12SA (grey)
• W12S (lock)
• DTP06-2S power (grey)
• 0460-202-16141 (male pin)
• 0460-204-12141 (male power pin)

OBD-II:

• molex 51115-1601
• pins 50420-8000

PDM:

• PDM31002ZXM
• wire seal 829-15324982
• terminals 12162595-L
• relay 303-1AH-S-D1-12VDC
• mini fuse

mounting:

• sheet metal tray
• zombieverter vcu case
• Deutsch 1011-310-0205 Mounting Clip

connections:

POWER DTP04-2P connector:

1. 12V +
2. GND -

INVERTER DT04-6P connector:

1. 12v
2. gnd
3. ign (switch via relay)
4. CAN
5. CAN

BATTERY DT04-12PA connector:

1. 12v
2. gnd
3. ign (switched via relay)
4. CAN H
5. CAN L
6. pre charge contactor (low side switching)
7. positive contactor (low side switching)
8. negative contactor (low side switching)
11. prox pilot
12. charge port spoof

SWITCHES DT04-4P connector:

1. forward
2. revers
3. on
4. start/ign

THROTTLE DT04-4P connector:

1. gnd
2. sig
3. sig
4. 5v

chademo DT04-6P connector:

1. gp out 2
2. gp out 3
3. GP12vIN
4. CAN H 3
5. CAN L 3
6. gnd

AUX DT04-4P connector:

3. CAN 2 H
4. CAN 2 L