Pre-wired zombieverter interface: Difference between revisions

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[[File:Per wired interface.jpg|thumb]]
the core ev control system across different builds is majorly the same:
the core ev control system across different builds is majorly the same:


Line 58: Line 59:
mounting:
mounting:


* sheet metal tray
* [https://github.com/bratindustries/pre-wire-zombieverter-interface/blob/main/Flat%20pattern%20-%20ev-vcu-tray-mount.DXF sheet metal tray]
* zombieverter vcu case
* zombieverter vcu case
* Deutsch 1011-310-0205 Mounting Clip  
* Deutsch 1011-310-0205 Mounting Clip  
Line 71: Line 72:


=== connections: ===
=== connections: ===
'''POWER''' 2 pin connector:
'''POWER''' DTP04-2P connector:


# 12V +
# 12V +
# GND -
# GND -


'''INVERTER''' 6 pin connector:
'''INVERTER''' DT04-6P connector:


# 12v
# 12v
Line 85: Line 86:
#
#


'''BATTERY''' 12 pin connector:
'''BATTERY''' DT04-12PA connector:


# 12v
# 12v
Line 100: Line 101:
# charge port spoof
# charge port spoof


'''SWITCHES''' 4 pin connector:
'''SWITCHES''' DT04-4P connector:


# forward
# forward
Line 107: Line 108:
# start/ign
# start/ign


'''THROTTLE''' 4 pin connector:
'''THROTTLE''' DT04-4P connector:


# gnd
# gnd
Line 114: Line 115:
# 5v
# 5v


'''chademo''' 6 pin connector:
'''chademo''' DT04-6P connector:


# gp out 2
# gp out 2
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# gnd
# gnd


'''AUX''' 4 pin connector:
'''AUX''' DT04-4P connector:


#
#

Latest revision as of 03:17, 13 October 2025

the core ev control system across different builds is majorly the same:

  • throttle input
  • start/fwd/rev input
  • contactor control
  • inverter control
  • charger control
  • bms interface
  • gauges/displays/data

why build custom wiring harness when we can standardized the main system with a pre wired ev system interface for the zombiverter vcu


hence the "pre wired zombie interface"


consolidating the zombieverter VCU, ev 12v power distribution(fuse, relays, grounds), CAN BUS lines, along with the fundamental inputs and outputs

hardware:

  • metal tray acts as a base for everything to mount to
  • zombieverter VCU is enclosed in a custom 3d printed case
  • OBD-ii port
  • little fuse 18pin pdm enclosure with Metri-Pack 280 pins
  • deutsch connectors


The little fuse pdm enclosure houses 2 relays and 5 fuses:

  • switch 12v ign relay + fuse
  • generic output relay + fuse
  • zombieverter 12v supply fuse
  • inverter 12v supply fuse
  • charger/bms 12v supply fuse

the OBD-ii port is on the zombieverters transmits data only:

  • CANBUS 2
  • 12v+
  • GND -

parts list:

Deutsch connectors:

  • DT04-4P 4-Way
  • DT04-6P 6-Way
  • DT04-12PA 12-Way
  • 0460-202-16141 Pin
  • DTP04-2P 2-Way (for power)
  • 0460-204-12141 Pin

OBD-II:

  • molex 51115-1601
  • pins 50420-8000


mounting:

PDM:

connections:

POWER DTP04-2P connector:

  1. 12V +
  2. GND -

INVERTER DT04-6P connector:

  1. 12v
  2. gnd
  3. ign (switch via relay)
  4. CAN
  5. CAN

BATTERY DT04-12PA connector:

  1. 12v
  2. gnd
  3. ign (switched via relay)
  4. CAN H
  5. CAN L
  6. pre charge contactor (low side switching)
  7. positive contactor (low side switching)
  8. negative contactor (low side switching)
  11. prox pilot
  12. charge port spoof

SWITCHES DT04-4P connector:

  1. forward
  2. revers
  3. on
  4. start/ign

THROTTLE DT04-4P connector:

  1. gnd
  2. sig
  3. sig
  4. 5v

chademo DT04-6P connector:

  1. gp out 2
  2. gp out 3
  3. GP12vIN
  4. CAN H 3
  5. CAN L 3
  6. gnd

AUX DT04-4P connector:

  3. CAN 2 H
  4. CAN 2 L
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