Mercedes-Benz Chargers: Difference between revisions

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== Mercedes-Benz Chargers ==


With an increasing amount of Mercedes vehicles being electrified and Smart having electric vehicles for some time, there is a growing range of on-board chargers that can be repurposed for projects. At this stage, they are yet to be reverse engineered, but with a variety of versions available at reasonable cost, it is worth looking into.


With an increasing amount of Mercedes vehicles being electrified, there is a growing range of on-board chargers that can be repurposed for projects. At this stage, they are yet to be reverse engineered, but with a variety of versions available at reasonable cost, it is worth looking into.
Chargers


{| class="wikitable"
{| class="wikitable"
Line 8: Line 8:
!Part Mumber
!Part Mumber
!Version
!Version
!Output
!Voltage Range
!Voltage Range
!Phases
!Phases
Line 15: Line 16:
|-
|-
|A0009001108
|A0009001108
A0009005909
A0009006609
|AWL-1DC-3300W-LV
|AWL-1DC-3300W-LV
|170-360
|3.3 kW
|170-330
|Single
|Single
|W205
|S205
W205
 
W213
|Inlet and outlet on connector side
|Manufactured by Delta
|-
|A0009004307
|AWL-1DC-3300W-HV
|3.3 kW
|240-440
|Single
|W166
 
W222
 
X253
|Inlet and outlet on connector side
|Manufactured by Delta
|-
|A4519820421
|
|
|3.6 kW
|TBC
|Single
|A451 Smart ForTwo 2012
|Inlet and outlet on connector side
|Manufactured by Lear, used in Smart ForTwo A451
V1 of Lear OBC
|-
|A4519822021
|
|
|3.6 kW
|TBC
|Single
|A451 Smart ForTwo 2012-2013
|Inlet and outlet on connector side
|Manufactured by Lear, used in Smart ForTwo A451
V2 of Lear OBC
|-
|A4519822321
|5E35S0167
|3.6 kW
|TBC
|Single
|A451 Smart ForTwo 2013
|Inlet and outlet on connector side
|Manufactured by Lear, used in Smart ForTwo A451
V3 of Lear OBC
|-
|A4519822721
|5E35S0197
|3.6 kW
|TBC
|Single
|A451 Smart ForTwo 2013-2015
|Inlet and outlet on connector side
|Manufactured by Lear, used in Smart ForTwo A451
V4 of Lear OBC
|-
|A0009006420
A0009006520
|OBC Gen 3.5 7.2 kW
|7.2 kW
|170-450
|Single (maybe Dual)
|C453 Smart ForTwo III
W167
W205
W213 E300e 2016-2024
X253 2015-2022
|Inlet and outlet on connector side
|Manufactured by Panasonic
Same 3 phase style AC input connector as some of the VW onboard chargers.
May also support dual phase inputs.
|-
|-
|
|A0009009935
|
|11-7.2-STAR2-HV
|
|11 kW (TBC)
|
|TBC
|
|Three (TBC)
|
|W243
|
W293
 
W447
|Inlet and outlet on connector side
|Manufactured by Delta
|-
|-
|
|A4519822821
|
|NLG664-U0-01B-D01
|
|22 kW
|
|310-430
|
|Three
|
|A451 SmartForTwo 2012-2015
|
|Inlet on connector side, outlet on opposite end
|Manufactured by [https://www.brusa.biz/portfolio/nlg664/ Brusa]
Same 3 phase style AC input connector as some of the VW onboard chargers.
 
Teardown on [https://www.smart-emotion.de/ smart-emotion.de] [https://www.smart-emotion.de/article/24-22kw-charger-brusa-nlg664-teardown-error-analysis/ here]
 
[https://www.manualslib.com/manual/1934102/Brusa-Nlg664-U0.html Brusa NLG664 technical manual]
|}
|}
There are two LV data connectors are two 12 pin connectors. Based on data from the Brusa technical manual, one if for power and comms with the vehicle, and the other has connections to the charging port. Not all pins may be used on every Mercedes OBC model.
[[File:Mercedes Brusa LV Pinout A.jpg|alt=Mercedes Brusa LV Pinout A|none|thumb|445x445px|Mercedes Brusa LV Pinout A]]
[[File:Mercedes Brusa LV Pinout B.jpg|alt=Mercedes Brusa LV Pinout B|none|thumb|446x446px|Mercedes Brusa LV Pinout B]]
AC connector on the 7.2 kW versions is a TE PA66-GF25-FR
The DC connector is a Hirschmann variant on most Mercedes models (round connector with two pins inside), Smart models use this connector and a different connector for the Brusa 22 kW charger.
The Mercedes HV Charging harness cable is part number is A2055401604
[[Category:OEM]] [[Category:Mercedes-Benz]] [[Category:Brusa]] [[Category:Delta]] [[Category:Charger]]

Latest revision as of 21:37, 24 July 2023

With an increasing amount of Mercedes vehicles being electrified and Smart having electric vehicles for some time, there is a growing range of on-board chargers that can be repurposed for projects. At this stage, they are yet to be reverse engineered, but with a variety of versions available at reasonable cost, it is worth looking into.

Chargers

Charger Models
Part Mumber Version Output Voltage Range Phases Vehicles Cooling Notes
A0009001108

A0009005909

A0009006609

AWL-1DC-3300W-LV 3.3 kW 170-330 Single S205

W205

W213

Inlet and outlet on connector side Manufactured by Delta
A0009004307 AWL-1DC-3300W-HV 3.3 kW 240-440 Single W166

W222

X253

Inlet and outlet on connector side Manufactured by Delta
A4519820421 3.6 kW TBC Single A451 Smart ForTwo 2012 Inlet and outlet on connector side Manufactured by Lear, used in Smart ForTwo A451

V1 of Lear OBC

A4519822021 3.6 kW TBC Single A451 Smart ForTwo 2012-2013 Inlet and outlet on connector side Manufactured by Lear, used in Smart ForTwo A451

V2 of Lear OBC

A4519822321 5E35S0167 3.6 kW TBC Single A451 Smart ForTwo 2013 Inlet and outlet on connector side Manufactured by Lear, used in Smart ForTwo A451

V3 of Lear OBC

A4519822721 5E35S0197 3.6 kW TBC Single A451 Smart ForTwo 2013-2015 Inlet and outlet on connector side Manufactured by Lear, used in Smart ForTwo A451

V4 of Lear OBC

A0009006420

A0009006520

OBC Gen 3.5 7.2 kW 7.2 kW 170-450 Single (maybe Dual) C453 Smart ForTwo III

W167

W205

W213 E300e 2016-2024

X253 2015-2022

Inlet and outlet on connector side Manufactured by Panasonic

Same 3 phase style AC input connector as some of the VW onboard chargers.

May also support dual phase inputs.

A0009009935 11-7.2-STAR2-HV 11 kW (TBC) TBC Three (TBC) W243

W293

W447

Inlet and outlet on connector side Manufactured by Delta
A4519822821 NLG664-U0-01B-D01 22 kW 310-430 Three A451 SmartForTwo 2012-2015 Inlet on connector side, outlet on opposite end Manufactured by Brusa

Same 3 phase style AC input connector as some of the VW onboard chargers.

Teardown on smart-emotion.de here

Brusa NLG664 technical manual

There are two LV data connectors are two 12 pin connectors. Based on data from the Brusa technical manual, one if for power and comms with the vehicle, and the other has connections to the charging port. Not all pins may be used on every Mercedes OBC model.

Mercedes Brusa LV Pinout A
Mercedes Brusa LV Pinout A
Mercedes Brusa LV Pinout B
Mercedes Brusa LV Pinout B

AC connector on the 7.2 kW versions is a TE PA66-GF25-FR

The DC connector is a Hirschmann variant on most Mercedes models (round connector with two pins inside), Smart models use this connector and a different connector for the Brusa 22 kW charger.

The Mercedes HV Charging harness cable is part number is A2055401604