Pre-wired zombieverter interface: Difference between revisions
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[[File:Per wired interface.jpg|thumb]] | |||
the core ev control system across different builds is majorly the same: | the core ev control system across different builds is majorly the same: | ||
| Line 43: | Line 44: | ||
Deutsch connectors: | Deutsch connectors: | ||
* DT04-4P | * DT04-4P (grey) | ||
* DT04-6P | * DT04-4P-E004 (black) | ||
* DT04-12PA 12-Way | * W4-P (pin lock) | ||
* | * DT04-6P (grey) | ||
* DT04-6P-E004 (black) | |||
* W6-P (pin lock) | |||
* DT04-12PA 12-Way | |||
* W12P (pin lock) | |||
* DTP04-2P 2-Way (for power) | * DTP04-2P 2-Way (for power) | ||
* 0460-204-12141 Pin | * 0460-204-12141 (female Pin) | ||
* 0462-203-12141 (female power pin) | |||
matting parts: | |||
* DT06-4S (grey) | |||
* DT06-4S-E004 (black) | |||
* W4-S (pin lock) | |||
* DT06-6S (grey) | |||
* DT06-6S-E004 (black) | |||
* W6-S (pin lock) | |||
* DT06-12SA (grey) | |||
* W12S (lock) | |||
* DTP06-2S power (grey) | |||
* 0460-202-16141 (male pin) | |||
* 0460-204-12141 (male power pin) | |||
OBD-II: | OBD-II: | ||
| Line 54: | Line 74: | ||
* molex 51115-1601 | * molex 51115-1601 | ||
* pins 50420-8000 | * pins 50420-8000 | ||
PDM: | PDM: | ||
* [https://www.littelfuse.com/assetdocs/littelfuse-hwb18-series-datasheet?assetguid=f220acd6-a7b4-4b0a-8509-34998e74aca6 PDM31002ZXM] | * [https://www.littelfuse.com/assetdocs/littelfuse-hwb18-series-datasheet?assetguid=f220acd6-a7b4-4b0a-8509-34998e74aca6 PDM31002ZXM] | ||
*wire seal 829-15324982 | *wire seal 829-15324982 | ||
*terminals 12162595-L | *terminals 12162595-L | ||
*relay 303-1AH-S-D1-12VDC | *relay 303-1AH-S-D1-12VDC | ||
*[https://www.littelfuse.com/assetdocs/littelfuse-datasheet-mini?assetguid=231dbb04-2bf5-4da4-ac3e-23aa05c4339b mini fuse] | *[https://www.littelfuse.com/assetdocs/littelfuse-datasheet-mini?assetguid=231dbb04-2bf5-4da4-ac3e-23aa05c4339b mini fuse] | ||
MOUNTING: | |||
* [https://github.com/bratindustries/pre-wire-zombieverter-interface/blob/main/Flat%20pattern%20-%20ev-vcu-tray-mount.DXF sheet metal tray] | |||
* zombieverter vcu case (stock case dose not work use 3d printed case) | |||
* Deutsch 1011-310-0205 Mounting Clip | |||
=== connections: === | === connections: === | ||
'''POWER''' | '''POWER''' DTP04-2P connector: | ||
# 12V + | # 12V + | ||
# GND - | # GND - | ||
'''INVERTER''' | '''INVERTER''' DT04-6P connector: | ||
# 12v | # 12v | ||
| Line 85: | Line 104: | ||
# | # | ||
'''BATTERY''' | '''BATTERY''' DT04-12PA connector: | ||
# 12v | # 12v | ||
| Line 100: | Line 119: | ||
# charge port spoof | # charge port spoof | ||
'''SWITCHES''' | '''SWITCHES''' DT04-4P connector: | ||
# forward | # forward | ||
| Line 107: | Line 126: | ||
# start/ign | # start/ign | ||
'''THROTTLE''' | '''THROTTLE''' DT04-4P connector: | ||
# gnd | # gnd | ||
| Line 114: | Line 133: | ||
# 5v | # 5v | ||
'''chademo''' | '''chademo''' DT04-6P connector: | ||
# gp out 2 | # gp out 2 | ||
| Line 123: | Line 142: | ||
# gnd | # gnd | ||
'''AUX''' | '''AUX''' DT04-4P connector: | ||
# | # | ||
Latest revision as of 06:28, 5 January 2026
the core ev control system across different builds is majorly the same:
- throttle input
- start/fwd/rev input
- contactor control
- inverter control
- charger control
- bms interface
- gauges/displays/data
why build custom wiring harness when we can standardized the main system with a pre wired ev system interface for the zombiverter vcu
hence the "pre wired zombie interface"
consolidating the zombieverter VCU, ev 12v power distribution(fuse, relays, grounds), CAN BUS lines, along with the fundamental inputs and outputs
hardware:
- metal tray acts as a base for everything to mount to
- zombieverter VCU is enclosed in a custom 3d printed case
- OBD-ii port
- little fuse 18pin pdm enclosure with Metri-Pack 280 pins
- deutsch connectors
The little fuse pdm enclosure houses 2 relays and 5 fuses:
- switch 12v ign relay + fuse
- generic output relay + fuse
- zombieverter 12v supply fuse
- inverter 12v supply fuse
- charger/bms 12v supply fuse
the OBD-ii port is on the zombieverters transmits data only:
- CANBUS 2
- 12v+
- GND -
parts list:
Deutsch connectors:
- DT04-4P (grey)
- DT04-4P-E004 (black)
- W4-P (pin lock)
- DT04-6P (grey)
- DT04-6P-E004 (black)
- W6-P (pin lock)
- DT04-12PA 12-Way
- W12P (pin lock)
- DTP04-2P 2-Way (for power)
- 0460-204-12141 (female Pin)
- 0462-203-12141 (female power pin)
matting parts:
- DT06-4S (grey)
- DT06-4S-E004 (black)
- W4-S (pin lock)
- DT06-6S (grey)
- DT06-6S-E004 (black)
- W6-S (pin lock)
- DT06-12SA (grey)
- W12S (lock)
- DTP06-2S power (grey)
- 0460-202-16141 (male pin)
- 0460-204-12141 (male power pin)
OBD-II:
- molex 51115-1601
- pins 50420-8000
PDM:
- PDM31002ZXM
- wire seal 829-15324982
- terminals 12162595-L
- relay 303-1AH-S-D1-12VDC
- mini fuse
MOUNTING:
- sheet metal tray
- zombieverter vcu case (stock case dose not work use 3d printed case)
- Deutsch 1011-310-0205 Mounting Clip
connections:
POWER DTP04-2P connector:
- 12V +
- GND -
INVERTER DT04-6P connector:
- 12v
- gnd
- ign (switch via relay)
- CAN
- CAN
BATTERY DT04-12PA connector:
- 12v
- gnd
- ign (switched via relay)
- CAN H
- CAN L
- pre charge contactor (low side switching)
- positive contactor (low side switching)
- negative contactor (low side switching)
- prox pilot
- charge port spoof
SWITCHES DT04-4P connector:
- forward
- revers
- on
- start/ign
THROTTLE DT04-4P connector:
- gnd
- sig
- sig
- 5v
chademo DT04-6P connector:
- gp out 2
- gp out 3
- GP12vIN
- CAN H 3
- CAN L 3
- gnd
AUX DT04-4P connector:
- CAN 2 H
- CAN 2 L