[WIP] 2009 Peugeot Expert LWB aka 'Half Pint'

Tell us about the project you do with the open inverter
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GregFordyce
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[WIP] 2009 Peugeot Expert LWB aka 'Half Pint'

Post by GregFordyce »

Hello all, a quick introduction. I'm based in Galashiels, Scottish Borders and have an independent repair garage that I have operated for the last 20 years. I did my first conversion around 2008 http://www.evalbum.com/1319. My current project is a 2009 Peugeot Expert LWB (L2H2) that was originally sold by Allied Vehicles in Glasgow as an EV. The drivetrain and batteries have been removed to be replaced with a 80kW Leaf stack and 2 Leaf batteries underneath in a custom battery box.
Half Pint looking a bit sad before it's Leaf transplant.
Half Pint looking a bit sad before it's Leaf transplant.
Progress so far. Leaf stack fitted to van. The driveshafts are with a local engineering company, they have a plan but won't give me a guarantee! :shock: The next step is radiator and shove a Leaf battery underneath on the floor, wire up the Zombieverter and try and get a motor spin.
Leaf stack fitted.
Leaf stack fitted.
I have a rough plan for a battery box to house the innards from 2 Leaf packs but I still have to determine how I'm going to get 2 Leaf batteries talking to the Zombieverter. As I see it there are 2 possibilities. First would be a CAN bridge to combine both batteries so the Zombieverter thinks it has a 54kWh Leaf pack. The other option would be to get the Zombieverter to connect to both batteries, one on CAN1 and the other on CAN2. Now I'm not a programmer but my son has just finished his 2nd year of computer science at university and he needs a summer project. :D I've introduced him to Damien's Zombieverter videos so that he gets an idea of how they work. Anyone have any thoughts on the 2 battery problem?

About the name 'Half Pint'. Our last van was a 2000 Fiat Ducato, former minibus converted to a camper. It's succumbed to Scottish rust so this van is replacing 'Big Red'. It's smaller, white and legally is classed as a milkfloat (commercial EV registered before 2015). Hence the name Half Pint!

Edit - figured out how to post pictures and found the welcome thread so I'll do a introduction post there tonight.
Peugeot Expert LWB 2009
Zombieverter - Full 80kW Leaf stack
24kWh & 30kWh Leaf batteries in custom battery box under van
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GregFordyce
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Re: [WIP] 2009 Peugeot Expert LWB aka 'Half Pint'

Post by GregFordyce »

Project update. I've fitted a radiator from a 2008 Peugeot 207 1.4D. The Expert radiator was blocking the charge ports. The new radiator has been moved left to fit the charge ports in. System filled with anti-freeze and bled. I'm using the Allied water pump and a combination of Allied water fittings and Leaf water hoses. It's not pretty but it's functional.

Other progress today was to work out the main harness connector, see post.
PXL_20250629_121456281.jpg
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PXL_20250629_121513198.jpg
Peugeot Expert LWB 2009
Zombieverter - Full 80kW Leaf stack
24kWh & 30kWh Leaf batteries in custom battery box under van
User avatar
GregFordyce
Posts: 5
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Re: [WIP] 2009 Peugeot Expert LWB aka 'Half Pint'

Post by GregFordyce »

I'm going to be working on wiring the ZV this weekend so I updated the table here. I've also added to the diagram but I'm not sure how to add that to the wiki so I'll leave it here for now.
Added battery connector
Added battery connector
Peugeot Expert LWB 2009
Zombieverter - Full 80kW Leaf stack
24kWh & 30kWh Leaf batteries in custom battery box under van
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