Need help with 2015 Smart car E.D

Tell us about the project you do with the open inverter
Post Reply
User avatar
Lee Malo
Posts: 47
Joined: Thu Mar 21, 2019 6:09 pm
Location: Gloucester MA , USA
Been thanked: 2 times

Need help with 2015 Smart car E.D

Post by Lee Malo »

I have swapped the entire subframe and drive unit into a 2013 TukTuk . I am having trouble getting the Smart battery and drive unit come online ( start ) . I am using a Autel Maxisys diagnostics and I am able to see , adjust , adapt , reset, and clear info in all of the other systems .

My question is , what would stop the contractor from activating? I am suspecting the battery crash sensor. Would there be a way to bypass it . It uses Can bus to communicate
And I dont know if I could bypass . I am the type of guy that can build anything with my hands but understndin the internals of the software is where I lack with this Smart Car. Here are the fault codes I have.

Battery crash sensor : internal fault , can not be reset or cleared .Image

Abs : every code possible

Air bag SRS : every code posible but nothing related to a crash . The car never deployed the air bags .

SAM : tpms, and rain sensor codes

Battery managment: AC cabin change over valve

Inverter : nothing

Motor ecu : nothing

.
Attachments
The joy of a car harness
The joy of a car harness
20190402_191306.jpg
Poor quality lingers long after the cheap price is forgotten.
User avatar
Jack Bauer
Posts: 3661
Joined: Wed Dec 12, 2018 5:24 pm
Location: Ireland
Has thanked: 10 times
Been thanked: 335 times
Contact:

Re: Need help with 2015 Smart car E.D

Post by Jack Bauer »

The most likely culprits are the crash sensor as you suspected and the battery management system. It's the sort of thing I could probably work out if I was standing there but very hard to diagnose remotely. Do you have any can captures from the vehicle before tearing it apart?
I'm going to need a hacksaw
User avatar
Lee Malo
Posts: 47
Joined: Thu Mar 21, 2019 6:09 pm
Location: Gloucester MA , USA
Been thanked: 2 times

Re: Need help with 2015 Smart car E.D

Post by Lee Malo »

I was given half of the Smart car from Rich Benoit. He told me it was driving before he decided to cut it in half . I was give the front end , battery ,harness, and all control units and drive train .

The other plan might be is to get the BM to work and use a TESLA P85D front motor if posible . I have all the parts laying around my shop . What are your thoughts ?
Attachments
20190401_194004.jpg
20190404_120938.jpg
20190404_120945.jpg
Poor quality lingers long after the cheap price is forgotten.
mir3
Posts: 2
Joined: Mon Jul 27, 2020 7:30 pm
Location: Croatia

Re: Need help with 2015 Smart car E.D

Post by mir3 »

There is a known problem with Smart ED. If the 12V battery falls below a certain voltage, the BMS destroys the HV battery. Discharge all li-ion cells to zero voltage. So it is possible that car was correct before. The same thing happens if the airbags are activated. As a lot of time has passed, the HV battery probably can't be repaired anymore. Bad luck.
Post Reply