Search found 325 matches

by jrbe
Sun Jun 02, 2024 11:27 pm
Forum: Tesla
Topic: Tesla ModelX Gen2 iBooster Hardware and Software
Replies: 7
Views: 275

Re: Tesla ModelX Gen2 iBooster Hardware and Software

I have manual brakes in my race car (it's not fancy.) It starts off at 6:1 to take up the play then ends up about 14:1 at full braking and achieves full travel of the brake master cylinders with a full swing of the brake pedal. It's a bit odd to drive at first but after a few times you hit the brake...
by jrbe
Sun Jun 02, 2024 4:30 pm
Forum: Tesla
Topic: Tesla ModelX Gen2 iBooster Hardware and Software
Replies: 7
Views: 275

Re: Tesla ModelX Gen2 iBooster Hardware and Software

My ibooster reports 38mm when the rod is fully released This is without anything pushing on the booster, correct? so I pushed the rod in until it reports 0mm and secured to the pedal that is fully released. This sounds a lot like you're pressing the booster in. If the brake master is there too it's...
by jrbe
Sun Jun 02, 2024 1:41 pm
Forum: Tesla
Topic: Tesla ModelX Gen2 iBooster Hardware and Software
Replies: 7
Views: 275

Re: Tesla ModelX Gen2 iBooster Hardware and Software

<t>I would imagine the ibooster is reporting how much travel is left from the starting point / brake pedal fully up.<br/> <br/> When it gets to 0 I'd suggest this is being considered as the bottomed out point. <br/> <br/> Past that 0 point I'd expect the booster to report something along the lines o...
by jrbe
Sun Jun 02, 2024 1:31 pm
Forum: News
Topic: US congress investigates big oil deception practise
Replies: 3
Views: 191

Re: US congress investigates big oil deception practise

Holding them accountable,
Vermont to Require Fossil-Fuel Companies to Pay for Climate Damage
https://www.nytimes.com/2024/05/31/clim ... amage.html
by jrbe
Wed May 29, 2024 1:34 am
Forum: Hyundai/Kia
Topic: Lucid partnering with Hyundai as a motor supplier
Replies: 0
Views: 149

Lucid partnering with Hyundai as a motor supplier

This is great news for us to get some Lucid motors 2nd hand. If it happens...

Not many details here besides the claim,
https://eletric-vehicles.com/lucid/luci ... ic-motors/
by jrbe
Tue May 28, 2024 2:34 pm
Forum: General
Topic: Power steering cooler
Replies: 2
Views: 240

Re: Power steering cooler

It's hard to know how efficient the zafira pump is. But if it did not have a cooler line originally you might be able to eliminate it. Personally I would try to reroute the cooler line and keep it. I've had the power steering fluid boil over in one of my track cars, had to add a cooler after it was ...
by jrbe
Mon May 27, 2024 12:35 am
Forum: General
Topic: Reverse engineering OEM Hardware
Replies: 21
Views: 1777

Re: Reverse engineering OEM Hardware

You could try Claude / anthropic, usually smarter than chatgpt and usually explains things better.
by jrbe
Fri May 24, 2024 12:27 pm
Forum: General
Topic: Motor to gearbox couplers
Replies: 3
Views: 702

Re: Motor to gearbox couplers

My best guess from the info is that there is a misalignment issue. Any chance of mounting a dial indicator on one of the shafts and rotating it around to measure to the other shaft? And if you mean the splines were off by 1mm that's a lot. You might also be able to put 2 dial indicators on the trans...
by jrbe
Thu May 23, 2024 1:56 am
Forum: Projects
Topic: [WIP] 1964 Scout LS600H conversion
Replies: 52
Views: 19296

Re: [WIP] 1964 Scout LS600H conversion

Deleted, double post.
by jrbe
Thu May 23, 2024 1:45 am
Forum: Projects
Topic: [WIP] 1964 Scout LS600H conversion
Replies: 52
Views: 19296

Re: [WIP] 1964 Scout LS600H conversion

I wonder how a rear window defroster repair kit would work on something like this..
by jrbe
Wed May 22, 2024 10:45 pm
Forum: Projects
Topic: [WIP] 1964 Scout LS600H conversion
Replies: 52
Views: 19296

Re: [WIP] 1964 Scout LS600H conversion

There's no easy options for fixes like this.

How hard was it keeping metal dust out / from falling in?
by jrbe
Wed May 22, 2024 10:30 pm
Forum: Projects
Topic: [WIP] 1964 Scout LS600H conversion
Replies: 52
Views: 19296

Re: [WIP] 1964 Scout LS600H conversion

That looks ultrasonicly welded, or the intent was there.. You could try something like this, https://www.te.com/en/product-63895-1.html Screenshot_20240522_182629_Samsung Internet.jpg Just make sure it's got a really good bite. And you should probably use some anti-corrosion goo too. A backup like a...
by jrbe
Mon May 20, 2024 10:23 pm
Forum: General
Topic: Brake servo Vacuum hold time.
Replies: 8
Views: 697

Re: Brake servo Vacuum hold time.

Vacuum boosters can develop leaks as they age. With an internal combustion engine there is a strong and high volume vacuum source that can mask the leak as well as the sound of the leak. You should be able to hear the leak. You can carefully put a tube in your ear (like a stethoscope without the dia...
by jrbe
Mon May 20, 2024 8:45 pm
Forum: General
Topic: Brake servo Vacuum hold time.
Replies: 8
Views: 697

Re: Brake servo Vacuum hold time.

... I get only one brake press before the brake pedal gets heavier, and the pump turns on for 2 seconds about every 2 minutes. I'm wondering if my brake booster needs to be replaced. 🤔 Slightly heavier or almost no assist heavier? You should be able to get at least 3 good presses on the pedal befor...
by jrbe
Mon May 20, 2024 9:34 am
Forum: General
Topic: Running an extra motor for regen only
Replies: 5
Views: 1455

Re: Running an extra motor for regen only

If converting a 4WD vehicle, would there be any advantage in adding a 2nd motor for the FWD component and using it solely for regen? You could, but it's a lot of space, packaging, work, and likely weight specifically for regen. In a similar thought experiment you could use a large motor for the fro...
by jrbe
Sun May 19, 2024 10:03 pm
Forum: Projects
Topic: [Driving] Homebuilt Locost 7 - from Motorcycle engine to Leaf power!
Replies: 55
Views: 13791

Re: [Driving] Homebuilt Locost 7 - from Motorcycle engine to Leaf power!

I even found a spot to try accelerating hard from a stop and discovered it's possible to spin the rear wheels. I can also tell from the video that the car is transferring a lot of weight to the back when accelerating this hard. I do think I am going to have to go with stiffer springs! If you're wil...
by jrbe
Sun May 19, 2024 10:04 am
Forum: Tesla
Topic: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked
Replies: 21
Views: 4831

Re: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked

The encoder would very likely be completely fine running submerged in oil. The shaped o-ring is likely meant as a backup to keep oil out of the inverter area if the oil seal leaks. Seems like the shaft seal has a leak there if there's oil inside. The o-ring swelling sounds like they may have used th...
by jrbe
Sun May 19, 2024 12:18 am
Forum: Tesla
Topic: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked
Replies: 21
Views: 4831

Re: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked

Used the optimum gasket maker. Put a thin layer on the inside of the holes of the plastic cover to seal any gaps between plastic and wires. Made a thin gasket between the plastic cover and the metal of the of the frame. Thin layer inside of the sensor hole. Hand tightened. Torqued after 1h of curin...
by jrbe
Sat May 18, 2024 10:35 pm
Forum: Tesla
Topic: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked
Replies: 21
Views: 4831

Re: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked

Oil is difficult to ignite. It needs to be thin and well atomized to light. Or it needs very high heat.
There's also a fixed amount of oxygen available inside the transmission, so even if it did manage to light it would be very short lived.
by jrbe
Sat May 18, 2024 9:00 pm
Forum: Tesla
Topic: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked
Replies: 21
Views: 4831

Re: Tesla Small Drive Unit (SDU) Gear Box Fluid leaked

I'd suggest way lower than 10psi if you decide to pressurize it.
The oil will thin out a bunch when it gets warm and will leak out easier then.
My suggestion is to drive it and check. Then if it seems good, check the oil level at 100, 1000, and 3000 miles.
by jrbe
Mon May 13, 2024 10:09 pm
Forum: Events and Meetups
Topic: Formula E Berlin
Replies: 4
Views: 1160

Re: Formula E Berlin

by jrbe
Mon May 13, 2024 5:03 pm
Forum: VW (VAG, Volkswagen, Audi, Porsche etc.)
Topic: VW Mild Hybrid Starter Alternator
Replies: 129
Views: 41196

Re: VW Mild Hybrid Starter Alternator

ama wrote: Mon May 13, 2024 3:09 pm There are existing modules you can buy on aliexpress to just cut and solder on, instead of making your own.
Are they any good / last?
by jrbe
Mon May 13, 2024 10:45 am
Forum: Getting Started
Topic: SAAB 900 Conversion (UK)
Replies: 5
Views: 475

Re: SAAB 900 Conversion (UK)

How available are the 900 transaxles? You could likely adapt a motor to fit in the oil pan area but you might put too much power through it to last.
by jrbe
Thu May 09, 2024 4:34 pm
Forum: General
Topic: DIY Economiser for OEM Contactors
Replies: 92
Views: 8234

Re: DIY Economiser for OEM Contactors

I just ordered a batch of 5. The DRV103U IC's were pre-ordered already & in. Should arrive in about 2 weeks.

Price went up, they're about $30 each with shipping and the pre-ordered IC costs.