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Re: Toyota Auris and Yaris Inverter Logic board

Posted: Fri Jun 12, 2020 7:19 am
by Jack Bauer
Not updated and won't be until I've sold the current stock. You are of course free to make the necessary changes yourself.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Fri Jun 12, 2020 5:05 pm
by Jack Bauer

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sun Jun 14, 2020 12:20 pm
by jamesn
Can anyone tell me if the hardware would support a second throttle input to run mg1 and mg2 stages as completely independant motors also using mid throttle as the zero point with 0% being full reverse and 100% being full forwards.
I am building an electric canal cruiser/houseboat with twin props, it is important to be able to run one prop full forward and one full reverse for manoeuvrability. I have a pair of Honda IMAS and an e-golf battery pack just trying to decide what inverter to use.
Cheers,
James

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sun Jun 14, 2020 12:45 pm
by Jack Bauer
No. At the moment there is only one "brain" on the logic board. To run the two motors independently would require a board with two.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sun Jun 14, 2020 3:44 pm
by jamesn
Thanks for the rapid response, back to plan A then. And thanks for your massive contributions to the entire EV world, I would never have started down this road without your YouTube channel.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sun Jun 14, 2020 4:46 pm
by arber333
jamesn wrote: Sun Jun 14, 2020 12:20 pm Can anyone tell me if the hardware would support a second throttle input to run mg1 and mg2 stages as completely independant motors also using mid throttle as the zero point with 0% being full reverse and 100% being full forwards.
I may be able to help you out. I am working on a dual brain board with two self sustaining resolvers and input mechanics. I work with Volt inverter.
I got one board built but i need to make the interface work and connect everything.
It is an application much like the original Volt system. One side drives a genset and the other one a motor. Both can be used with either ACIM or PMSM.
Soon i will test with one PM and one ACIM motor. Sadly ACIM doesnt work with resolver yet so i will have to adapt to single channel encoder.
But for two BLDC motors you could be using the interface as is.
But... i think for genset ACIM would be safer/stabler option, because you can remove the excitation and motor is just a piece of iron.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sun Jun 14, 2020 6:33 pm
by celeron55
So just to make sure: It seems I can plop a Prius gen3 board into my Yaris inverter, and it should work fine as long as MG2 and HVIL connectors are taken from the Prius gen3 BOM (0° vs. 90° connectors, otherwise the same) and as an end result only the current sensor scaling and some screw placements will be wrong. Am I correct?

EDIT: To answer to myself, yes I'm correct. But it does fit inside the case with minor cutting and drilling of plastic to allow holding it in place with zipties or something. For me personally the most important difference between these is that the Prius has a 400V boost low voltage side capacitor while the Yaris one only has 300V.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sun Jun 14, 2020 8:46 pm
by johu
arber333 wrote: Sun Jun 14, 2020 4:46 pm Sadly ACIM doesnt work with resolver yet so i will have to adapt to single channel encoder.
Quick correction: starting with version 4.85.R you can combine ACIM and resolver

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Wed Jun 17, 2020 2:54 pm
by jalovick
Is the Yaris/Auris inverter/converter the same as the Prius-C inverter (apparently also called the Prius AQUA)? Part numbers of Prius-C inverters include G9200-52010/G9201-52011.

Thanks

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Wed Jun 17, 2020 7:54 pm
by celeron55
jalovick wrote: Wed Jun 17, 2020 2:54 pm Is the Yaris/Auris inverter/converter the same as the Prius-C inverter (apparently also called the Prius AQUA)? Part numbers of Prius-C inverters include G9200-52010/G9201-52011.
The photos those numbers bring up on Google look exactly the same as my Yaris inverter.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Wed Jun 17, 2020 8:34 pm
by doobedoobedo
jalovick wrote: Wed Jun 17, 2020 2:54 pm Is the Yaris/Auris inverter/converter the same as the Prius-C inverter (apparently also called the Prius AQUA)? Part numbers of Prius-C inverters include G9200-52010/G9201-52011.

Thanks
My Yaris inverter has a sticker on it which says G9200-52031 if that helps.

Also in case anyone is interested it uses the same proprietary connector as the leaf for signals.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Wed Jun 17, 2020 9:28 pm
by TheSilverBuick
Hmm, learning something new. What I thought was a "gen3" inverter came from a Prius C, and has the G9200-52010 number on it.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Wed Jun 17, 2020 9:52 pm
by Eflyers
Toyota in the US continued to use the Gen 3 inverter for the Prius C models( 2011-2019 when it was dropped). They switched to the Gen 4 inverters for other car models 2017 onward, as far as I know. This overlap can be confusing. The Prius C(and other models) inverter can be identified by the sloping top on one end. This for hood clearance in the small, tightly packed engine compartment of this compact car model.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Thu Jun 18, 2020 1:54 am
by jalovick
doobedoobedo wrote: Wed Jun 17, 2020 8:34 pm My Yaris inverter has a sticker on it which says G9200-52031 if that helps.

Also in case anyone is interested it uses the same proprietary connector as the leaf for signals.
I've made a seperate post about it, but it sounds like we need a thread or WiKi covering what part numbers are what generation and suit what brain boards. It will make it way easier for newbies like me... :)

I've started editing the OEM Toyota page at https://openinverter.org/wiki/Toyota and will update it as I find more info.

Jamie

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Fri Jun 19, 2020 6:21 am
by jalovick
jalovick wrote: Thu Jun 18, 2020 1:54 am I've made a seperate post about it, but it sounds like we need a thread or WiKi covering what part numbers are what generation and suit what brain boards. It will make it way easier for newbies like me... :)

I've started editing the OEM Toyota page at https://openinverter.org/wiki/Toyota and will update it as I find more info.
I've created a table, which I'm still updating, that includes links to the Toyota and Lexus parts websites (US). Feel free to add any relevant details.

Jamie

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sun Jun 28, 2020 9:07 am
by Jack Bauer
28/06/20 : Block 2 boards with corrections to incorrect pinouts and component values now available from the evbmw webshop. https://www.evbmw.com/index.php/evbmw-w ... -board-kit

Uploaded schematic and pcb layout to github : https://github.com/damienmaguire/Yaris-Auris-Inverter

Design files available to Patrons only as of this date. https://www.patreon.com/evbmw

Will be released generally at some future point.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Mon Jun 29, 2020 12:40 am
by MattsAwesomeStuff
Jack Bauer wrote: Sun Jun 28, 2020 9:07 amhttps://www.evbmw.com/index.php/evbmw-w ... -board-kit
Broken link.

Fixed link (I think?): https://www.evbmw.com/index.php/evbmw-w ... -board-kit

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Fri Jul 03, 2020 10:40 pm
by kalebludlow
What is included in a logic board kit besides the board?

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Mon Jul 06, 2020 3:11 pm
by jnsaff
kalebludlow wrote: Fri Jul 03, 2020 10:40 pm What is included in a logic board kit besides the board?
Let me google that for you:


Re: Toyota Auris and Yaris Inverter Logic board

Posted: Tue Jul 07, 2020 3:59 am
by TheSilverBuick
TheSilverBuick wrote: Wed Jun 17, 2020 9:28 pm Hmm, learning something new. What I thought was a "gen3" inverter came from a Prius C, and has the G9200-52010 number on it.
Yup, if the part number was not enough, looks like the 2014 Prius C inverter is the same as the Yaris.

Image

Image

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Re: Toyota Auris and Yaris Inverter Logic board

Posted: Tue Aug 11, 2020 9:49 pm
by tom3141
I’m thinking of using a Yaris inverter. I’ve been reading through the various threads and seen mentions of a capacitor that is limited to 300v. Could someone clarify - is this only an issue if I’m wanting to use the buck/boost converter for charging or does this limit the battery pack to <300v?

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Fri Aug 14, 2020 3:10 pm
by bexander
Does anyone know the part number or manufacturer of the 34-pin IDC connector plugs used in the Auris inverter board kit?
I need a new strain relief thing and I want to be sure it will fit.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sat Aug 15, 2020 11:15 am
by konstantin8818
bexander wrote: Fri Aug 14, 2020 3:10 pm Does anyone know the part number or manufacturer of the 34-pin IDC connector plugs used in the Auris inverter board kit?
I need a new strain relief thing and I want to be sure it will fit.
Specially for those who banned in google :)
1658621-8 or T812134A101CEU plug
5102322-8 socket
And if you go to any electronic components shop and just ask IDC 34 WAY 2.54mm pitch connector with/without latches, they'l give you what you need ;)

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sat Aug 15, 2020 7:25 pm
by bexander
konstantin8818 wrote: Sat Aug 15, 2020 11:15 am
bexander wrote: Fri Aug 14, 2020 3:10 pm Does anyone know the part number or manufacturer of the 34-pin IDC connector plugs used in the Auris inverter board kit?
I need a new strain relief thing and I want to be sure it will fit.
Specially for those who banned in google :)
1658621-8 or T812134A101CEU plug
5102322-8 socket
And if you go to any electronic components shop and just ask IDC 34 WAY 2.54mm pitch connector with/without latches, they'l give you what you need ;)
Thanks, but you list two different manufactures, TE and Amphenol? As my plan is to only buy the strain relief I need to find the manufacturer used so it will fit as every manufacturer seem to have there own measurements.

Re: Toyota Auris and Yaris Inverter Logic board

Posted: Sat Aug 15, 2020 7:53 pm
by konstantin8818
bexander wrote: Sat Aug 15, 2020 7:25 pm Thanks, but you list two different manufactures, TE and Amphenol?
Connectors, that Damien sent me are black with no labels on them. Same about connectors, Johu supplies. I've bought plugs made by Connfly and they match perfectly.