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Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Mon May 09, 2022 1:08 pm
by Pete9008
aot93 wrote: Mon May 09, 2022 11:41 am No the motor is still above / inline the axle but inverted from standard position.
Excellent, pretty much exactly what I had in mind. Good to know it works OK in that orientation; that is now my plan for installation.

Did a quick search following on from your comment on the mounting rubbers, it seems they are a known weak point on the Outlander and can fail fairly quickly. There are tougher polyurethane versions available though.

Can't quite make out your car, is it a Mini Marcos?

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Mon May 09, 2022 3:02 pm
by aot93
Can't quite make out your car, is it a Mini Marcos?
In my profile pic, yes that's my mini Marcos, currently an ice but one day...

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 10, 2022 7:53 am
by Zapatero
Bratitude wrote: Mon May 09, 2022 12:54 pm Was it just hard to source a electric Subaru steering rack?

They are like legos…
Never thought of that - did you use one? Do they fit in the older models?

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 10, 2022 7:56 am
by Zapatero
Before and After, allthough i already took the original column apart.
PXL_20220509_064957907.MP.jpg
PXL_20220509_064922683.jpg
It's in the car, but there's still a lot of work to do:
PXL_20220509_092337660.jpg
The Impreza is getting closer to be back on it's wheels:
PXL_20220509_092342669.MP.jpg

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 10, 2022 1:47 pm
by Bratitude
Zapatero wrote: Tue May 10, 2022 7:53 am
Bratitude wrote: Mon May 09, 2022 12:54 pm Was it just hard to source a electric Subaru steering rack?

They are like legos…
Never thought of that - did you use one? Do they fit in the older models?
I swaped power steering racks in to cars with a 20 year gap, that being said after a quick search it dose look like the newer EPS racks have a different mount.

Your Prius eps should still maintain good road feel and makes open pilot easier to set up ;)

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 1:07 pm
by Zapatero
Bratitude wrote: Tue May 10, 2022 1:47 pm
Zapatero wrote: Tue May 10, 2022 7:53 am
Bratitude wrote: Mon May 09, 2022 12:54 pm Was it just hard to source a electric Subaru steering rack?

They are like legos…
Never thought of that - did you use one? Do they fit in the older models?
I swaped power steering racks in to cars with a 20 year gap, that being said after a quick search it dose look like the newer EPS racks have a different mount.

Your Prius eps should still maintain good road feel and makes open pilot easier to set up ;)
Now you've planted a thought in my minde that i cant get rid of anymore.
So i can implement Open Pilot?
Braking will be done by regeneration?
Can i retrofit a radar sensor?

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 1:43 pm
by Bratitude
Zapatero wrote: Wed May 11, 2022 1:07 pm
Now you've planted a thought in my minde that i cant get rid of anymore.
So i can implement Open Pilot?
Braking will be done by regeneration?
Can i retrofit a radar sensor?

Pretty much!

you need:
steering(done!)
Brake(half way there?)
throttle(done)
vss (done!)
radar (easy)

Here’s the open pilot fork for old cars : https://github.com/Lukilink/openpilot

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 2:25 pm
by Pete9008
Liking the sound or this too, my daily has adaptive cruise and It's going to be the main thing I'll miss. Does open pilot use radar or a camera for the cruise control?

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 5:39 pm
by Zapatero
I didn't use the Steering Angle Sensor but it is needed, i guess?

I wouldn't know how to electrically power the brake? That would mean to put an ABS Block in that has this ability, but that also means to build custom brake lines. So i guess braking by torque command (regeneration) has to serve the purpose! Still i will integrate the radar sensor right away so in the near future i can have a self driving Impreza!

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 5:43 pm
by EV_Builder
Brakeing is done with a servo, electric motor, assisted master cylinder. So your ABS can stay. It's the vacuum servo etc. what can go.

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 6:34 pm
by Zapatero
EV_Builder wrote: Wed May 11, 2022 5:43 pm Brakeing is done with a servo, electric motor, assisted master cylinder. So your ABS can stay. It's the vacuum servo etc. what can go.
do you have a link (Ebay, Google)?
Thanks!!!

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 6:50 pm
by EV_Builder
Google : Bosch ibooster

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 8:26 pm
by Zapatero
Brake Booster: Check!
ibooster.JPG

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 8:27 pm
by Zapatero
Bratitude wrote: Wed May 11, 2022 1:43 pm
Pretty much!

you need:
steering(done!)
Brake(half way there?)
throttle(done)
vss (done!)
radar (easy)

Here’s the open pilot fork for old cars : https://github.com/Lukilink/openpilot
you need:
steering(done!)
Brake(done!) :x
throttle(done!)
vss (done!)
radar (easy)

openpilot is going to be awesome 8-)

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Wed May 11, 2022 9:52 pm
by Bratitude
260C62D2-E05E-4655-939A-D68A1EF10BB7.jpeg
98957C7D-C0E9-4993-946B-96C7F29AD665.jpeg
701F4853-9440-4BB2-97CA-75E3C59AB921.jpeg
I made some adapters for my Ibooster to fit a Subaru master cylinder, and to bolt up to my pedal box

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Thu May 12, 2022 6:00 am
by Zapatero
Bratitude wrote: Wed May 11, 2022 9:52 pm 260C62D2-E05E-4655-939A-D68A1EF10BB7.jpeg98957C7D-C0E9-4993-946B-96C7F29AD665.jpeg701F4853-9440-4BB2-97CA-75E3C59AB921.jpeg

I made some adapters for my Ibooster to fit a Subaru master cylinder, and to bolt up to my pedal box
Awesome! I'll see how i can mount the brake booster with as little effort as possible.


Something else i did was installed a potentiometer to my HVAC unit. Johannes had the idea of using a potentiometer and convert the value to the canbus so the AC or the heater run in variable stages due to the input.

Before
PXL_20220511_202859483.jpg
After
PXL_20220511_210838015.jpg
PXL_20220511_210833178.jpg

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Fri May 13, 2022 3:41 pm
by Zapatero
Today i mounted everything on the front axle to get the car back on the wheels as soon as possible:
PXL_20220513_094527096.jpg
The front brake calipers and discs are installed and the steering is fully set up:
PXL_20220513_123234647.jpg
Getting closer step by step:
PXL_20220513_121738288.jpg
I marked and sent the already cut to the right length driveshafts to motomax.pl to get a set of custom made driveshafts for my build:
PXL_20220513_120728072.jpg

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Mon May 16, 2022 10:20 pm
by Zapatero
The Subaru is back on it's own wheels:
PXL_20220515_205930155.jpg
The iBooster is in the car and fits perfectly well.
Anyone ever controlled the iBooster via CAN-Messages?
PXL_20220516_102955287.jpg
Ground Clearance is alright, though i'm going to fabricate a tiny skid plate:
PXL_20220515_210049400.MP.jpg

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 17, 2022 3:23 am
by EV_Builder
Which booster did you buy? And dit you kept your MC?

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 17, 2022 9:32 am
by Zapatero
EV_Builder wrote: Tue May 17, 2022 3:23 am Which booster did you buy? And dit you kept your MC?
I have a honda 2018 iBooster - hopefully the can messages will be the same like with the tesla iBooster.

What is the MC?

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 17, 2022 1:57 pm
by Bratitude
Zapatero wrote: Tue May 17, 2022 9:32 am
I have a honda 2018 iBooster - hopefully the can messages will be the same like with the tesla iBooster.

What is the MC?
[/quote]

Check here: https://github.com/commaai/opendbc
There might be a dbc file that contains Honda ibooster id’s

MC= master cylinder

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 17, 2022 3:43 pm
by Zapatero
Thanks, seems like there are some that could be the right ones. I'll test as soon as the canbus is wired. The car didn't have one, of course


232 BRAKE_HOLD: 7 XXX
SG_ XMISSION_SPEED : 7|14@0- (1,0) [1|0] "" XXX
SG_ COMPUTER_BRAKE : 39|16@0+ (1,0) [0|0] "" XXX
SG_ COMPUTER_BRAKE_REQUEST : 29|1@0+ (1,0) [0|0] "" XXX
SG_ COUNTER : 53|2@0+ (1,0) [0|3] "" XXX
SG_ CHECKSUM : 51|4@0+ (1,0) [0|15] "" XXX

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Mon May 23, 2022 4:42 pm
by Zapatero
This used to be a button for the front headlight washers. I asked the guys next door (they wrap cars and can make stickers, too) if they can make this button look like a charging door button. I think they did a great job:
PXL_20220523_111125102.jpg

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Mon May 23, 2022 6:10 pm
by marcexec
That's cool!
Gets me thinking about the fading sliders that control my seat ventilation...

Re: Subaru Impreza 96 - AWD with 2 Outlander rear motors

Posted: Tue May 24, 2022 7:02 am
by Zapatero
I found out that i can make twisted pair cables easily - did the first one by hand and it took me forever. With the power drill it takes 5 seconds 8-)
PXL_20220523_180429352.jpg
Nice, twistet pair can bus cables
PXL_20220523_180446147.jpg
On This End there's the plug for the prius power steering
PXL_20220523_175131256.MP.jpg
I crimped all the cables for the iBooster plug. I'll connect both can bus systems of the iBooster as i have two can bus systems in my car anyways.
PXL_20220523_192108752.MP.jpg
Finished plug
PXL_20220523_191514294.MP.jpg