Search found 287 matches

by konstantin8818
Thu Aug 13, 2020 5:01 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

I've made first progerss with FOC software and Lexus MGR Q211. MY PROCEDURE: 1)Calibrated il1, il2, udc. 2) Make sure resolver is set as "resolver", respolepairs i've sat as 1, and when turn output schaft by hand I've seen this picture: Screenshot_20200813-175610_Chrome.jpg 2)Started inver...
by konstantin8818
Mon Aug 10, 2020 6:02 pm
Forum: Toyota/Lexus
Topic: Prius Gen2 adapter board development thread
Replies: 907
Views: 140667

Re: Prius Gen2 adapter board development thread

One kind sir sent me this board for further experiments ;) Set was a little incomplete, if I can say so. 12way connector was being found on RS components, but modice enclosure was not available. So I designed my own. Will order 3D printing from transparent plastic as soon as this sh!tshow in Minsk i...
by konstantin8818
Mon Aug 10, 2020 7:53 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

After testing smoked board with sine software to make sure it works, I've calibrated current sensors. Did it with power supply, 50w light bulb and clamp multimeter. Despite it is cheap multimeter, I guess mistake of ±0,5A is acceptable. The only thing that bothers me is those ±20A current peaks: Scr...
by konstantin8818
Tue Aug 04, 2020 3:45 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Jack Bauer wrote: Tue Aug 04, 2020 2:33 pm Sweet. Seems even blowing up the inverter around it wasnt enough to kill a JLCPCB board:)
Honestly, that wasn't smoke that scared me the most, but this moment did:
Снимок экрана (315).png
by konstantin8818
Tue Aug 04, 2020 1:20 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Thank you! Now I know why my little lipo battery suddenly died when I tried to start PWM. :mrgreen:
Anyway, I've tested the smoked board and the smoked Inverter with two motors at once, and surprisingly they worked. Expectedly mg1 span weaker then mg2
by konstantin8818
Tue Aug 04, 2020 8:58 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

What is normal current consumption for the board itself without any load? That smoked board consumes 1,7A from 11V power supply. It also makes audible whining noise with its capacitors. Is it normal?
by konstantin8818
Sun Aug 02, 2020 5:07 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

konstantin, have you tried adding a bootloader to the ATMEGA yet? Any chance you could document your steps if you do? Not yet, is there firmware for charger available already? I'm not interested in charging for now, I need to make motor control work at first. Haven't got much free time for now, nee...
by konstantin8818
Sun Aug 02, 2020 11:18 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

This looks really nice but I'm confused! The one I knocked up with a second plate behind it fits perfectly? And you don't need to cut the adaptor plate. You could add some ridges/valleys to that for extra sealing but other than that I don't see the advantage of this design? I've tried to fit it in ...
by konstantin8818
Sat Aug 01, 2020 3:20 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

OK, I've got a little package from RS components(they send to Belarus :D ) Few connectors and AMPSEAL 35 way socket. I've soldered it to V1C adapter plate. One thing I didn't get is "notch position". It makes no sense. IDC plug always have first contact at a bottom no matter how you flip i...
by konstantin8818
Sun Jul 26, 2020 11:29 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Jack Bauer wrote: Fri Jul 24, 2020 6:41 am DO NOT remove the solder blob. I love the way people have such little faith in me. Those 2 pins are meant to be connected.
Will this bridge present on every board you ship? If yes, I'll add picture to wiki for other watchful customers :mrgreen:
by konstantin8818
Sun Jul 26, 2020 10:29 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Did you see my designs over here Konstantin? This works well. https://openinverter.org/forum/viewtopic.php?f=14&t=836 Yes, your plate looks like my second design, when I added offset to add up integrity, because flat plate being bent by gasket . I have no 3D printer, yet I've got some 5 mm thic...
by konstantin8818
Sat Jul 25, 2020 9:24 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Got free time to figure out 35 pin plug wiring, and came to conclusion that this plate design is "no-go": 283.png There is simply no room for IDC headers. So for 3D printing good design is outward facing plate, or flat plate if material is sturdy enough or it is milled from some hard plast...
by konstantin8818
Fri Jul 24, 2020 6:57 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Jack Bauer wrote: Fri Jul 24, 2020 6:41 am DO NOT remove the solder blob. I love the way people have such little faith in me. Those 2 pins are meant to be connected.
I have a LOT of faith in you :D That is why I asked before acting. :lol: Just didn't want to disturb you with PM.
by konstantin8818
Fri Jul 24, 2020 6:13 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Isaac96 wrote: Thu Jul 23, 2020 10:22 pm If my pin1 reading is correct then you have bridged PA0 and PA1.
On Damien's board PA1 is not used, and PA0 is MG2_UVLO_IN.
111.png
And we all know that Damien's board is operational, so I guess it is not a problem.
by konstantin8818
Thu Jul 23, 2020 9:43 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Board is equipped with socket for interlocks(two of them on the inverter). Is it mondatory those interlocks to be engaged for inverter operation? OK, finally got time to find schematics - this socket is not connected anywhere, so no need of it. Also a little question: this is a photo of STM on that...
by konstantin8818
Wed Jul 22, 2020 7:58 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Board is equipped with socket for interlocks(two of them on the inverter). Is it mondatory those interlocks to be engaged for inverter operation? I believe so, yes, that's the point of them. Does Damien's board have them also? Well, this thread is about Damien's board, so my question was about it. ...
by konstantin8818
Wed Jul 22, 2020 12:15 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Board is equipped with socket for interlocks(two of them on the inverter). Is it mondatory those interlocks to be engaged for inverter operation?
by konstantin8818
Mon Jul 20, 2020 11:28 am
Forum: Projects
Topic: [DRIVING] Renault Clio Electrique -97
Replies: 342
Views: 53607

Re: Renault Clio Electrique -97

Nice little car! :) I'll watch this project with interest as my current aim is to make the MGR spin as well.
by konstantin8818
Sun Jul 19, 2020 7:13 am
Forum: Projects
Topic: 6x6 Max
Replies: 31
Views: 4136

Re: Introduction and a few basic questions.

Continuing on with my basic questions. I have an old evbmw.com Prius Gen2 inverter through hole control board on its way, and reading through the forum and wiki to see how to wire in the toyota MGR, I'm seeing two complications, one maybe a hangup? The Toyota MGR uses a resolver, but from what I ca...
by konstantin8818
Fri Jul 17, 2020 7:01 pm
Forum: Toyota/Lexus
Topic: Prius GEN 2 Inverter SCHEME
Replies: 8
Views: 1987

Prius GEN 2 Inverter SCHEME

There is an electronics engineer living in Georgia, Murman Kakhidze (MIKMUR), who is interested in power inverters and even have built his own car, which he now converting into electric, using Curtis logic board with his DIY power stage. He reads this forum as well, but doesn't speak english and use...
by konstantin8818
Thu Jul 16, 2020 8:18 pm
Forum: Toyota/Lexus
Topic: Prius Gen2 adapter board development thread
Replies: 907
Views: 140667

Re: Prius Gen2 adapter board development thread

No we are on a gen2 here. The lower channels remain unused, the power stage creates its own deadtime. Leave it at 0 or it will distort your waveform. I believe this is exactly what happened when I (watched Damien's videos with blown capacitors) set a 130 deadtime. Inverter started to behave strange...
by konstantin8818
Tue Jul 14, 2020 3:29 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Dylan Witt wrote: Tue Jul 14, 2020 2:33 pm Wait I thought dead time was 0? Wasn’t the original problem because it was turned on? I will upload the foc software
Zero deadtime was a reason why capacitors blown up in Damien's gen 3 inverter. It is not an issue for gen2, because there board controls only high sides.
by konstantin8818
Tue Jul 14, 2020 6:17 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 154896

Re: Prius Gen 3 Inverter Logic Board Support Thread

Earlier in this thread Damien posted his parameters if I remember it right. Page 10. Is that what you need? Just don't forget to change dead time to 130.
I've got that smoked board on hands, will power it up this evening and write down all the parameters.
by konstantin8818
Sat Jul 11, 2020 9:03 pm
Forum: Toyota/Lexus
Topic: Prius Gen2 adapter board development thread
Replies: 907
Views: 140667

Re: Prius Gen2 adapter board development thread

I think I am being stupid, but I can't find the wiki entry for this board? On the link I can find on the wiki it just talked about Damien's board. I believe there is still no wiki page for this board, as not that many people who can fill up the article got that board on hands. Wiki here being fille...
by konstantin8818
Sat Jul 11, 2020 7:01 am
Forum: Toyota/Lexus
Topic: Prius Gen2 adapter board development thread
Replies: 907
Views: 140667

Re: Prius Gen2 adapter board development thread

SciroccoEV wrote: Sat Jul 11, 2020 6:28 am That was my idea, go back to page 1 of this thread.
Got it, Damien's Gen 3 board controls high and low sides, so dead time must be set.