Search found 57 matches
- Wed Mar 17, 2021 10:53 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Have you got any more info on this? B as in Bjorn and persteel on YouTube have some good videos on the i3 batteries. No, sorry and the battery will not be dismantled for now, since I use the complete battery for the project, SIMPbms have been installed on the battery without problem i used a split ...
- Tue Mar 16, 2021 11:57 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
- Sat Mar 13, 2021 6:29 pm
- Forum: BMW
- Topic: i3 controller hacking from diyelectriccar.com
- Replies: 235
- Views: 81430
Re: i3 controller hacking from diyelectriccar.com
Thanks :) yes, there seems to be plenty of clearance. Are you sure... see my picture in the other tread https://openinverter.org/forum/download/file.php?id=8110&mode=view , the gate driver connector on the left (white tape and yellow paint) is almost touching the cover, for that reason I use th...
- Sat Mar 13, 2021 4:02 pm
- Forum: Toyota/Lexus
- Topic: Prius Gen 3 Inverter Logic Board Support Thread
- Replies: 817
- Views: 175717
Re: Prius Gen 3 Inverter Logic Board Support Thread
Does the board is a 2 layers or a 4 layers ? JLC pcb recognize it as a 4 layers?
- Sat Mar 13, 2021 3:34 pm
- Forum: BMW
- Topic: i3 controller hacking from diyelectriccar.com
- Replies: 235
- Views: 81430
Re: i3 controller hacking from diyelectriccar.com
Nice job!!!
The stm32 (brain) will be inside the inverter via the (2) SIL headers?
The stm32 (brain) will be inside the inverter via the (2) SIL headers?
- Fri Mar 12, 2021 12:23 am
- Forum: General
- Topic: IGBT current vs Ocurlim
- Replies: 9
- Views: 1579
Re: IGBT current vs Ocurlim
Also the driver pairs are interchangeable. If you swap the input low/highside you can swap the output as well. Would also contribute to shorter wires. T'hats actually a freaking good idea 😆 EDIT: @lumax, You really need to make your gate (GE) wires thicker and twist them. At every PWM pulse a lot o...
- Thu Mar 11, 2021 4:33 pm
- Forum: General
- Topic: IGBT current vs Ocurlim
- Replies: 9
- Views: 1579
Re: IGBT current vs Ocurlim
Keep in mind he is using the openinverter drivers without desat, I think oclimit beyond nameplate current (800A) is quite risky... Overcurrent fault at 600A when steadily spinning up seems weird, maybe current sensor signals need shielding? The overcurrent comparator does NOT detect cross conductio...
- Thu Mar 11, 2021 4:00 pm
- Forum: General
- Topic: IGBT current vs Ocurlim
- Replies: 9
- Views: 1579
Re: IGBT current vs Ocurlim
It might be that high side IGBT emitter tail is meeting the low side collector turning on and you are seeing some short circuit action through current sensors. Yes, that's also what I'm thinking... The plot seem to be really good, and suddenly... Bang!!! over current I will double the dead time and...
- Thu Mar 11, 2021 2:40 pm
- Forum: General
- Topic: IGBT current vs Ocurlim
- Replies: 9
- Views: 1579
Re: IGBT current vs Ocurlim
From the IGBT specsheet Implemented collector current ICN 800A Continuous DC collector current TF = 75°C, Tvj max = 175°C IC nom 550A Continuous DC collector current TF = 25°C, Tvj max = 175°C IC 700A Repetitive peak collector current tP = 1 ms ICRM 1600A SCdata VGE ≤ 15 V, VCC = 360 V tP ≤ 8 µs, Tv...
- Thu Mar 11, 2021 4:54 am
- Forum: General
- Topic: IGBT current vs Ocurlim
- Replies: 9
- Views: 1579
IGBT current vs Ocurlim
I got an Infineon IGBT module FS800R07A2E3 (BMW I3 inverter) rated at 800A cont and 1600A peak, where should be set my Ocurlim ?
1500A???
Thanks!
1500A???
Thanks!
- Sat Mar 06, 2021 4:03 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Lots of improvement since my last update I had a problem... the motor has no regen, as soon as I try to apply brake, It accelerate rather than slowing down, I thought it was related to a bad parameter, so I tried all kind of settings with no luck, the problem was the syncofset... it was perfectly di...
- Wed Feb 24, 2021 2:47 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Thanks for feed back, really appreciated!!! Start looking in to the charger schematics... From the BOOST charger docs: "This mode is used if the DC input voltage is LOWER than the lowest battery pack voltage. For example rectified 230V AC results in 320V DC" My battery pack have the follow...
- Wed Feb 24, 2021 12:44 am
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
OK, it make sens... I tough the resolver poles pair was absolutely related to the number of lobs on the resolver rotor... 6 lobs = 3 poles pairs... but in this motor it's a 6 poles pairs on 6 lobs! Resolver was set to 3PP and motor was set to 3PP (working but haft real speed) But in real Resolver is...
- Tue Feb 23, 2021 4:08 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
No, there is only 6 lobs on the resolver so it should be a 3 poles pairs... but I did not think about this one... could also be a 12 poles!!! For now the inverter is disconnected, I'm putting everything back together and do the final assembly and wiring of the inverter/motor, as soon as everything i...
- Tue Feb 23, 2021 2:25 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
FOC firmware have been tuned and sincofs is good enough for now , but I think there is a problem in the firmware... I might be wrong to... My I3 motor is a 12 poles (6 poles pairs) and the resolver is a 6 poles (3 poles pairs) The motor only turn when I set it to be a 3 poles pairs, it does work per...
- Sat Feb 20, 2021 5:33 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
The test rig
- Sat Feb 20, 2021 5:31 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Here are the results When I got this over current problem on the brain the PWM frequency was set to 17.6Khz... Gate driver (all 3) idle current @ 5V = 400ma 3.1A @ 5V @ 17.6 Khz (bad wave form) 2.0A 2 5V @ 8.8 Khz (good wave form) 1.2A @ 5V @ 4.4 Khz (excellent wave form) IMG_20210219_102629.jpg So ...
- Fri Feb 19, 2021 12:12 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Yes, I will give it a try and I will be back with the results!
- Thu Feb 18, 2021 11:38 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Already run into a problem 🤣 Tested all PWM signal, and adjust the dead time to 1.5us, connected the IGBT (no DC link), power it back on, start inverter and BAM!!! Blow my 1A fuse on the brain... Triple check all my wiring, everything was good. Unplugged the driver from the IGBT and test all gate on...
- Thu Feb 18, 2021 3:13 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Thanks for the link!
- Thu Feb 18, 2021 3:09 pm
- Forum: BMW
- Topic: i3 controller hacking from diyelectriccar.com
- Replies: 235
- Views: 81430
Re: i3 controller hacking from diyelectriccar.com
Good job Guy's ! I'm also working on this inverter but I took a different way, I used the original LEM current sensor, get rid of the board and use the gate driver from Johu, might not be the best thing to do, but I tough it would be easier for me... no need to reverse engineer this board and less t...
- Thu Feb 18, 2021 2:18 pm
- Forum: Projects
- Topic: BMW I3 Project
- Replies: 59
- Views: 9709
Re: BMW I3 Project
Little update... After almost one year, the project was held to a dead stop, since I got problem with the original brain, (no PWM output) and no more time to play... Johu, kindly send me a replacement board to replace the defective one... After a couple hours of setup and config, I now have PWM sign...
- Thu Feb 18, 2021 2:08 pm
- Forum: Inverters / Motor Controllers
- Topic: No PWM output [SOLVED]
- Replies: 12
- Views: 3599
Re: No PWM output [SOLVED]
Just to let you know... I have finally found some time to test the new brain, and now I got PWM signal!!!
Yeah!!!
Yeah!!!
- Wed Jul 01, 2020 3:24 am
- Forum: Inverters / Motor Controllers
- Topic: No PWM output [SOLVED]
- Replies: 12
- Views: 3599
Re: No PWM output [SOLVED]
Ok, I will give it a try... If it doesn't work as expected I will pay for shipping and trouble to get an other board
Thanks!
Thanks!
- Mon Jun 29, 2020 9:38 am
- Forum: Inverters / Motor Controllers
- Topic: No PWM output [SOLVED]
- Replies: 12
- Views: 3599
Re: No PWM output [SOLVED]
I could try, I did this 2 or 3 time with quite similar package ... But do I need special hardware to flash the boot loader in this MCU, never played with STM ?