Search found 68 matches

by NiHaoMike
Sat Dec 14, 2024 2:34 pm
Forum: General
Topic: Reverse thrust propeller for extra braking on wet or icy roads (probably completely impractical)
Replies: 6
Views: 4224

Re: Reverse thrust propeller for extra braking on wet or icy roads (probably completely impractical)

It would be on top of the car, angled forward so that the thrust would act downwards and backwards. (Ignore the drag it would impose during normal driving, let's say the actual implementation would normally be retracted and pop out when needed.)
by NiHaoMike
Sat Dec 14, 2024 2:21 am
Forum: General
Topic: Reverse thrust propeller for extra braking on wet or icy roads (probably completely impractical)
Replies: 6
Views: 4224

Reverse thrust propeller for extra braking on wet or icy roads (probably completely impractical)

So I was chatting with a new friend of mine and she and I together came up with the idea of a propeller on a car that would provide reverse thrust and downforce for extra braking on wet or icy roads, kind of like thrust reversers on an airplane. I assume it's impractical or it would have already ...
by NiHaoMike
Mon Aug 19, 2024 4:09 am
Forum: Battery Managment (BMS)
Topic: I got a mystery A123 battery pack for free...
Replies: 0
Views: 4232

I got a mystery A123 battery pack for free...

Someone on a Facebook solar group (who happens to be fairly close to my area) gave away a mystery A123 battery pack since he couldn't figure out how to repurpose it. He did mention that all the modules have the normal voltage (which I later confirmed was in fact the case), so I thought it was well ...
by NiHaoMike
Mon Aug 19, 2024 4:03 am
Forum: Battery Managment (BMS)
Topic: Partial pack Dc/Dc converter?
Replies: 14
Views: 8480

Re: Partial pack Dc/Dc converter?

Daveturpin wrote: Sun Jul 28, 2024 12:19 pm I’m not finding a DC/DC converter that matches my pack, which is 90s1p (288-378v) total.
Just use a switching power supply that's compatible with 240V AC, after rectification the voltage ends up in that range. Server PSUs are cheap on the surplus market and very well built.
by NiHaoMike
Sat May 20, 2023 3:06 am
Forum: V2x
Topic: Using a DC-DC to simulate a solar cell for MPP tracking
Replies: 4
Views: 13697

Re: Using a DC-DC to simulate a solar cell for MPP tracking

A Prius inverter and STM32 control board should be able to perform zero export control with wired sensors.

An off the shelf PV inverter that doesn't support zero export probably won't work too well for zero export, zero export needs fast response on the order of milliseconds or less.
by NiHaoMike
Sun Sep 04, 2022 4:32 am
Forum: Toyota/Lexus
Topic: Prius Gen2 A/C compressor inverter
Replies: 43
Views: 38542

Re: Prius Gen2 A/C compressor inverter

What chip is providing the PWM signals? Could it be reprogrammed or replaced with a generic digital power microcontroller on an adapter board?
by NiHaoMike
Sat Jul 09, 2022 3:24 am
Forum: Toyota/Lexus
Topic: Prius C Inverter
Replies: 2
Views: 1204

Re: Prius C Inverter

Prius C and Yaris inverters have different part numbers but appear virtually identical inside, I'm pretty sure the only difference is some minor firmware differences.
by NiHaoMike
Sun Feb 13, 2022 12:02 am
Forum: Toyota/Lexus
Topic: Prius Gen 3 Mains 3 Phase Inverter Logic Board
Replies: 20
Views: 24099

Re: Prius Gen 3 Mains 3 Phase Inverter Logic Board


I'm in the US and have a small mill with a 3 phase motor which will be the first thing we try to use this for. The data plate says 230/460V--Damien's posts above say 400V. The motor definitely will be loaded, so I wouldn't expect 400V to work.
The motor specifying two voltages means it likely can ...
by NiHaoMike
Fri Jan 07, 2022 3:00 am
Forum: Toyota/Lexus
Topic: Gen 3 inverter converter control software
Replies: 275
Views: 155360

Re: Gen 3 inverter converter control software


I've used an outlander charger due to my battery voltage and only having access to single phase. My full voltage is higher than rectified single phase so cannot use bucking.

You can connect a bridge rectifier to the low voltage side of the boost converter and then use the boost converter to step ...
by NiHaoMike
Mon Dec 27, 2021 4:16 am
Forum: Toyota/Lexus
Topic: Gen 3 inverter converter control software
Replies: 275
Views: 155360

Re: Gen 3 inverter converter control software

I reverse engineered the power board a little more and found that pin 30 is high rail OVP and pin 26 is low rail OVP. For my Prius C inverter, the trip points are 700V and 275V. (Could not determine exactly since I was using a CCFL inverter on a bench supply plus some rectifiers to supply the test ...
by NiHaoMike
Wed Dec 15, 2021 3:44 am
Forum: Toyota/Lexus
Topic: Toyota Auris and Yaris Inverter Logic board
Replies: 141
Views: 107931

Re: Toyota Auris and Yaris Inverter Logic board


I am interested in the operation of the inverter at voltages up to 390V, is it possible

If you apply that to the high side, it will work. If you want to boost it a little (up to 520V, the rated high side voltage), connect your source between low side and high side, but then the current will be ...
by NiHaoMike
Mon Dec 13, 2021 12:20 am
Forum: Toyota/Lexus
Topic: Prius Gen3 Inverter Hacking
Replies: 323
Views: 131891

Re: Prius Gen3 Inverter Hacking

What's the mapping of the power board temperature signal voltages to temperature?
by NiHaoMike
Sun Dec 05, 2021 2:48 am
Forum: Toyota/Lexus
Topic: Yaris Inverters?
Replies: 45
Views: 20571

Re: Yaris Inverters?

Quick update, I decided to measure the DCR of the boost inductor and it's 16.5 milliohms. Combined with the inductance reading of 235uH, that means to do DCR based current sensing, a 100k resistor and 150n capacitor should work. (Not tested yet.)

I'm now getting the impression that the ASIC on the ...
by NiHaoMike
Thu Nov 11, 2021 2:25 am
Forum: Toyota/Lexus
Topic: Prius Gen2 Adapter Board for CHARGING
Replies: 242
Views: 68030

Re: Prius Gen2 Adapter Board for CHARGING


Just had another idea these days: If we want to do low power BOOST charging we should be able to use the auxiliary A/C compressor inverter to rectify 1-phase AC for us :) It feeds into the low voltage side of the buck/boost converter, so with the batteries connected to the DC bus on the high ...
by NiHaoMike
Wed Oct 20, 2021 12:07 am
Forum: Toyota/Lexus
Topic: GS450H Discussion
Replies: 377
Views: 149910

Re: GS450H Discussion

Might it be possible to use a fuel pump as the electric oil pump?
by NiHaoMike
Mon Oct 18, 2021 4:49 am
Forum: Toyota/Lexus
Topic: GS450H Discussion
Replies: 377
Views: 149910

Re: GS450H Discussion

It looks like if the ring gears are welded in place, MG1 would have a direct coupling to the wheels allowing MG1 to provide reverse.
by NiHaoMike
Fri Oct 08, 2021 3:38 am
Forum: Toyota/Lexus
Topic: Prius water pump wiring diagram
Replies: 14
Views: 10025

Re: Prius water pump wiring diagram


From what I could find there are two part numbers for this pump, G9040-48020 which is replaced by G9040-47090 so my hope is that the later will be more reliable. Time will tell...

Here's a teardown of the old, unreliable one:
http://techno-fandom.org/~hobbit/cars/ipump/

Might it be possible to ...
by NiHaoMike
Tue Aug 31, 2021 1:08 pm
Forum: Toyota/Lexus
Topic: Prius Gen2 Adapter Board for CHARGING
Replies: 242
Views: 68030

Re: Prius Gen2 Adapter Board for CHARGING

Might be interesting to explore the idea of using MG1 as an inductor for charging, just like the Renault Zoe. Easy way is to add a bridge rectifier with the output connected between phase B (since phases A and C have current sensors) and HV ground.
by NiHaoMike
Fri Jul 02, 2021 3:29 am
Forum: Toyota/Lexus
Topic: Lexus GS450H VCU Support Thread
Replies: 774
Views: 894843

Re: Lexus GS450H VCU Support Thread


Earlier tested supplying inverter from 24V batteries, but 30A fuse blows if added throttle "bit too much" still could not get motors to spin. Now tried 60V power supply and motor will not spin using even lets say 5-6A current or even some more. Input current is proportional to throttle value. Well ...
by NiHaoMike
Fri Apr 09, 2021 1:34 am
Forum: Toyota/Lexus
Topic: 450h Spinning! Whats Next?
Replies: 8
Views: 3802

Re: 450h Spinning! Whats Next?


Any recommendations on where I could get a pre charge resistor? ZeroEV looks pretty good for a 100W resistor.

Water heater element, cheap and commonly available. Or if you have a high voltage cabin heater, you can have it double as the precharge resistor and the precharge relay will double as ...
by NiHaoMike
Sun Feb 21, 2021 3:19 am
Forum: Toyota/Lexus
Topic: Gen2 vs Gen3
Replies: 8
Views: 4080

Re: Gen2 vs Gen3

Gen3 supports "tristating" where you switch between high on and off or low on and off with the diodes conducting as needed during the "off" time, that's not necessary for motor control but for other purposes like building a grid tied inverter, it can make a big difference.
by NiHaoMike
Tue Feb 16, 2021 10:56 pm
Forum: Toyota/Lexus
Topic: Gen 3 inverter converter control software
Replies: 275
Views: 155360

Re: Gen 3 inverter converter control software

You could use a SCR to phase angle cut the AC voltage as needed, then bypass with a contactor to eliminate the losses. Main downside is slower charging at lower pack voltage due to lower power factor.
by NiHaoMike
Tue Feb 09, 2021 3:06 am
Forum: Toyota/Lexus
Topic: GS450H Discussion
Replies: 377
Views: 149910

Re: GS450H Discussion


That's quite right Tony, stator winding DC resistance and you're absolutely right to remove cables so that the readings you took would be accurate if you had used a milli-ohm meter. Stator winding resistance is measured in milli-ohms so your meter is not designed for that purpose. I realise I'm ...
by NiHaoMike
Tue Feb 09, 2021 2:53 am
Forum: Toyota/Lexus
Topic: Gen 3 inverter converter control software
Replies: 275
Views: 155360

Re: Gen 3 inverter converter control software


The problem is the voltage range.... 2.7vx96=259 actually 3v is a better as fully discharged is 288v fully charged is 400v
AC mains 230v plus 10 minus 6 therefore 216 to 253 rectified 304 to 357.

If you are doing some power factor boosting....
It's what happens when your peak voltage is less ...