Search found 488 matches

by Boxster EV
Wed Jun 11, 2025 10:21 am
Forum: Classifieds
Topic: WANTED: Tesla LDU orange HV cover
Replies: 0
Views: 55

WANTED: Tesla LDU orange HV cover

Hi,

My one of these has fallen apart due to going brittle. Please let me know if you have a spare.
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by Boxster EV
Fri Jun 06, 2025 8:52 am
Forum: Tesla
Topic: New Tesla LDU fault - inconsistent failure to start
Replies: 22
Views: 2915

Re: New Tesla LDU fault - inconsistent failure to start

Feel your pain.

New 12v battery is not a bad shout.

Stating the obvious but can you stick a couple of multimeter probes into the back of the 23pin molex to check you’re getting decent voltage there on start up?

Once a direction is selected and things are clocked, it does consume some power. I ...
by Boxster EV
Fri May 30, 2025 1:19 pm
Forum: Tesla
Topic: New Tesla LDU fault - inconsistent failure to start
Replies: 22
Views: 2915

Re: New Tesla LDU fault - inconsistent failure to start

Just thinking further about this, it does seem as if a loose connection or dry solder joint would be more likely. Seems odd that you can give it the beans one minute but then it won’t work the next.
by Boxster EV
Fri May 30, 2025 12:13 pm
Forum: Tesla
Topic: New Tesla LDU fault - inconsistent failure to start
Replies: 22
Views: 2915

Re: New Tesla LDU fault - inconsistent failure to start

P.S.Mangelsdorf wrote: Fri May 30, 2025 12:11 pm Good to know. I'll have to check whether the chip is the same on the base boards and the Sport boards. Because I have quite the collection of phases now.
Did you see this:

viewtopic.php?p=41690&hilit=Gate#p41690
by Boxster EV
Fri May 30, 2025 12:09 pm
Forum: Tesla
Topic: New Tesla LDU fault - inconsistent failure to start
Replies: 22
Views: 2915

Re: New Tesla LDU fault - inconsistent failure to start


Hmm. What seems so weird to me it that is worked, didn't work, worked well enough for me to push it exceptionally hard, drove home, and then didn't work. I'm planning to go over it with a fine toothed comb to see if anything stupid like a loose connector is causing it.

Did you replace the whole ...
by Boxster EV
Fri May 30, 2025 12:04 pm
Forum: Tesla
Topic: New Tesla LDU fault - inconsistent failure to start
Replies: 22
Views: 2915

Re: New Tesla LDU fault - inconsistent failure to start

P.S.Mangelsdorf wrote: Fri May 30, 2025 12:00 pm Did you have any indication before the light came on which gate driver was bad?
I had the drive unit powered up on the bench, and I didn’t notice any physical issues. However, I think tried it in the car and the next time I removed it the chip was fried and light on.
by Boxster EV
Fri May 30, 2025 11:53 am
Forum: Tesla
Topic: New Tesla LDU fault - inconsistent failure to start
Replies: 22
Views: 2915

Re: New Tesla LDU fault - inconsistent failure to start

I can’t help with your feedback about the IGBT tests, however I had a similar issue to the symptoms you’re describing a few years ago, and it turned out to be gate drive chip going bad. I managed to change the chip over.

It was however eventually evident by the red LED coming on. There’s a thread ...
by Boxster EV
Sat May 03, 2025 8:31 pm
Forum: Tesla
Topic: Tesla LDU and incorrect UDC reading problem
Replies: 8
Views: 2990

Re: Tesla LDU and incorrect UDC reading problem

The car became more and more horrible to drive this week so I pulled the motor out. Whilst the inverter was completely dry, looks like I have some remnants of a previous leak from (3 years ago).
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by Boxster EV
Thu Apr 24, 2025 6:20 pm
Forum: Tesla
Topic: Tesla LDU and incorrect UDC reading problem
Replies: 8
Views: 2990

Re: Tesla LDU and incorrect UDC reading problem

Here’s the reading with HV:
IMG_4981.png
Here’s the reading without HV:


IMG_4982.png
by Boxster EV
Wed Apr 23, 2025 7:41 am
Forum: Tesla
Topic: Tesla LDU and incorrect UDC reading problem
Replies: 8
Views: 2990

Re: Tesla LDU and incorrect UDC reading problem

johu wrote: Wed Apr 23, 2025 6:32 am Does the voltage drop (close) to 0 when not allowing HV into the inverter?
186V sounds suspiciously like the floating value when Vsense is not connected to the OI board
I will check this evening. Thank you.
by Boxster EV
Tue Apr 22, 2025 2:25 pm
Forum: Tesla
Topic: Tesla LDU and incorrect UDC reading problem
Replies: 8
Views: 2990

Tesla LDU and incorrect UDC reading problem

Hello All,

Whilst driving a few days ago, my large drive unit massively derated all of a sudden despite a full battery.

Upon power cycling and checking the spot values, the main contactor would not close because the last error was UDC below UDCSW. It was showing <200vdc. Got the car home and ran ...
by Boxster EV
Sun Dec 15, 2024 9:17 pm
Forum: Projects
Topic: [DRIVING] Porsche Boxster 986 Tesla conversion [FINISHED]
Replies: 194
Views: 1807864

Re: [DRIVING] Porsche Boxster 986 Tesla conversion [FINISHED]

modellfan wrote: Sun Dec 15, 2024 9:07 pm One more question, are you using both coolers in the front or is one just enough?

I have a standalone easydriver sending signals from my VCU to power the stepper.

I’m only using one front radiator but on a hot day >30 degrees and many 7kw charges, that’s insufficient. Use both.
by Boxster EV
Wed Nov 27, 2024 4:55 pm
Forum: Drive trains (motors and inverters)
Topic: Inverter Firmware 5.35.R
Replies: 93
Views: 38261

Re: Inverter Firmware 5.35.R

I've been running this Sine firmware in my Tesla LDU for sometime now with great success. However, I have noticed a couple of small quirks.

When changing direction, say reversing and then selecting FWD, the RPM or POT signal needs to be zero/resting otherwise the throttle doesn't engage. If you do ...
by Boxster EV
Sun Nov 17, 2024 1:40 pm
Forum: General
Topic: Best photo of your build!
Replies: 9
Views: 4032

Re: Best photo of your build!

0C128A67-4C39-4975-BC0B-F1FF9DC63EC9.jpeg
2000 Porsche Boxster with Tesla LDU and baby Chevy volt battery.


Build thread here: viewtopic.php?t=210&hilit=Porsche
by Boxster EV
Sun Nov 17, 2024 12:50 pm
Forum: General
Topic: Pics of your HV junction contactor box
Replies: 12
Views: 5808

Re: Pics of your HV junction contactor box

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If I was doing it again, I’d build inside my stainless battery boxes.
by Boxster EV
Wed Aug 21, 2024 10:10 pm
Forum: Drive trains (motors and inverters)
Topic: Inverter Firmware 5.35.R
Replies: 93
Views: 38261

Re: Inverter Firmware 5.35.R

My file is here.
params.json
(1.68 KiB) Downloaded 792 times
by Boxster EV
Fri Aug 16, 2024 2:46 pm
Forum: Tesla
Topic: LDU parameters to reduce power
Replies: 4
Views: 2511

Re: LDU parameters to reduce power

In the past when I’ve had OC events doing hard pulls (usually occurs during wheel hop), it’s fslipmax that I’ve backed off.

Not had one now in a few years. However, the firmware version can have a big influence too. I recently upgraded from 5.20 to 5.35 and the latter made the car a lot more ...
by Boxster EV
Wed Aug 14, 2024 9:21 am
Forum: General
Topic: Insuring your DIY EV in the UK
Replies: 22
Views: 17476

Re: Insuring your DIY EV in the UK

I had a very competitive quote this year limiting mileage to 5000 miles. Perhaps contacting this company directly (instead of using Flux), could’ve achieved an even cheaper price. 46 YO living in South East, UK. Full details of conversion declared including photos.

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by Boxster EV
Tue Aug 06, 2024 12:28 pm
Forum: Classifieds
Topic: VAUXHALL AMPERA CHEVY VOLT BMS SYSTEM
Replies: 0
Views: 3017

VAUXHALL AMPERA CHEVY VOLT BMS SYSTEM

For sale is a BMS and control system from an Ampera high voltage pack.

The BMS is ideal for a 96 string pack. Excellent condition including a complete BMS, BECM, BICM, current sensor, heater, contactors and fuses.

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£250 plus shipping
by Boxster EV
Mon Aug 05, 2024 2:22 pm
Forum: Projects
Topic: [DRIVING] Porsche Boxster 986 Tesla conversion [FINISHED]
Replies: 194
Views: 1807864

Re: [DRIVING] Porsche Boxster 986 Tesla conversion [FINISHED]

Tesla Gen 1 ibooster installation:

Whilst I installed an ibooster a few years ago upgrading from a UP28 vacuum pump, I wanted to update this thread as I’ve improved the installation solution.

Here’s the first iteration whereby I offset the fluid reservoir position.

I was never happy with this ...
by Boxster EV
Sun Jul 14, 2024 5:42 pm
Forum: General
Topic: Open Inverter Data Logger CANLITE
Replies: 29
Views: 9796

Re: Open Inverter Data Logger CANLITE

To report back: I managed to get this working, sort of. In summary, here's what I did:

1) Upgraded to the latest Inverter firmware
2) Deleted the ESP file system .json file with cURL
3) Connected using a PC (rather than an iPhone). Upon first connection I needed to toggle the node ID from from 1 to ...
by Boxster EV
Sat Jul 13, 2024 5:43 pm
Forum: Classifieds
Topic: Chevy Volt battery end box
Replies: 0
Views: 3076

Chevy Volt battery end box

Everything per pictures.

Includes the becm, contactors, fuses and coolant heater.

Lower part of battery disconnect also included.

Please note the HV connectors are damaged.

£80 plus shipping.
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by Boxster EV
Fri Jul 12, 2024 4:39 pm
Forum: Tesla
Topic: Tesla Large Drive Unit (LDU) Motor Teardown and maintenance
Replies: 525
Views: 563167

Re: Tesla Large Drive Unit (LDU) Motor Teardown and maintenance

Having completed the delete in my circa 1250kg Porsche, so far I’ve seen a maximum motor temp spot value of 182 degrees C during spirited driving. That seems pretty hot, however it appears to be running well enough.


Edit: obviously this is the stock motor sensor, not the centre of the rotor.
by Boxster EV
Wed Jul 10, 2024 5:29 pm
Forum: Projects
Topic: Tesla-Powered Porsche 911 996
Replies: 22
Views: 7672

Re: Tesla-Powered Porsche 911 996

This project is going to be great. Looking forward to following the progress.