Search found 97 matches

by nubster
Wed Nov 13, 2024 8:36 pm
Forum: Tesla
Topic: LDU won't spin. No errors. [SOLVED]
Replies: 12
Views: 959

Re: LDU won't spin. No errors. [SOLVED]

Thats why any critical connection I paint pen mark them once done. That way I can always see before putting the covers/caps on if I done the step. Specially handy too to check is no-one opened something after it left your shop. Yes, normally, I do that once I button it up for good. In this case, I ...
by nubster
Wed Nov 13, 2024 7:27 pm
Forum: Tesla
Topic: LDU won't spin. No errors. [SOLVED]
Replies: 12
Views: 959

Re: LDU won't spin. No errors. [SOLVED]

Since you had the case open, triple check that you rebolted the motor connections. OMG. That was totally it! I've never been happier to be so dumb. Thank you! I remember now that I started them by hand and got a phone call, which distracted me, and I never came back and torqued them down. They were...
by nubster
Tue Nov 12, 2024 5:53 pm
Forum: Tesla
Topic: LDU won't spin. No errors. [SOLVED]
Replies: 12
Views: 959

Re: LDU won't spin. No errors. [SOLVED]

It seems between the parameters and the spot values you have changed boost or udcnom? Because boostcalc is 29330 and expected is around 8000. But probably it is not the issue. Yeah, I tinkered with the boost a little, but it didn't help. I have since gone back to the base 1800 value. I see amp=2917...
by nubster
Tue Nov 12, 2024 1:52 am
Forum: Tesla
Topic: LDU won't spin. No errors. [SOLVED]
Replies: 12
Views: 959

Re: LDU won't spin. No errors. [SOLVED]

So all three control boards work in one LDU, but not another? Do they work in another LDU with the same input voltage/source you are using to test this one? Also, when you power up the trouble LDU, do you see a red light on any of the gate drivers? One other item (maybe should have been first) I se...
by nubster
Mon Nov 11, 2024 11:52 pm
Forum: Tesla
Topic: LDU won't spin. No errors. [SOLVED]
Replies: 12
Views: 959

LDU won't spin. No errors. [SOLVED]

I'm having trouble getting an LDU to spin. It's in Run mode and set to Forward direction, but when I apply throttle, nothing happens. I’ve calibrated the throttle, and when I plot it, it maps smoothly to the throttle angle. However, the current remains at 0, and the voltage remains relatively consta...
by nubster
Thu Oct 24, 2024 5:59 pm
Forum: Tesla
Topic: Tesla DC DC when OFF / 12V charging
Replies: 8
Views: 877

Re: Tesla DC DC when OFF / 12V charging

Couple ideas: 0) Fix the parasitic drain issue. 1) Use a solar panel-powered "tender". 2) Use an Arduino/MCU in "Deep Sleep" mode to wake up every n hours and check the 12V battery level. If it's below a certain threshold, wake the car up to top off the 12V. Be sure to handle low...
by nubster
Thu Sep 12, 2024 2:18 am
Forum: Tesla
Topic: Tesla SDU oil pump modification for reverse operation
Replies: 26
Views: 16794

Re: Tesla SDU oil pump modification for reverse operation

How-to video for the oil pump mod itself:

by nubster
Fri Sep 06, 2024 8:45 pm
Forum: Battery Managment (BMS)
Topic: Porsche Taycan module NXP style BMS solutions?
Replies: 5
Views: 1523

Re: Porsche Taycan module NXP style BMS solutions?

i modified mine to use a external bms, very time consuming and expensive. Yeah, I'm trying to avoid going that route myself, but I'm glad you got yours working. These BMSs are about the same price, but I'm leaning toward the WDR because automotive is clearly mentioned as an application, and it has ...
by nubster
Wed Sep 04, 2024 1:54 am
Forum: Battery Managment (BMS)
Topic: Porsche Taycan module NXP style BMS solutions?
Replies: 5
Views: 1523

Porsche Taycan module NXP style BMS solutions?

I picked up some Porsche Taycan modules for a good price. Does anyone have any experience with or thoughts on these BMS systems?
Any others I should consider?
by nubster
Mon Sep 02, 2024 8:01 pm
Forum: Tesla
Topic: Fuse recommendation for battery boxes
Replies: 9
Views: 1516

Re: Fuse recommendation for battery boxes

Ah, ok. Should I just put one of these at each of my two battery boxes? Do I even need the fuse box, or can I just wire them without? I would put a fuse in each battery box as close to the cells as possible, connected with bus bars, so the chance of a short in-between the fuse and cells is extremel...
by nubster
Mon Sep 02, 2024 6:46 pm
Forum: Tesla
Topic: Fuse recommendation for battery boxes
Replies: 9
Views: 1516

Re: Fuse recommendation for battery boxes

Hi, I was hoping someone could recommend a fuse for each of my battery boxes. I will have two boxes, each with 5 x 39v LIfePo4 modules, in series to make a total of 390v fully charged at the motor (SDU). Currently I have a Tesla harness with the Pyro Fuse and box/connectors/long cables. I don't kno...
by nubster
Tue Jul 02, 2024 1:45 am
Forum: Tesla
Topic: Question about inertia switch
Replies: 5
Views: 2005

Re: Question about inertia switch

Leveraging the HVIL sounds like the ideal approach, but simply switching the car to neutral is much more straightforward and most likely "good enough" from a practical standpoint. I would maybe later add a separate Arduino/controller to detect the inertia switch, wait for the car to stop, ...
by nubster
Sun Jun 30, 2024 9:21 pm
Forum: Tesla
Topic: Question about inertia switch
Replies: 5
Views: 2005

Re: Question about inertia switch

I would read through this thread carefully: https://openinverter.org/forum/viewtopic.php?t=3564 Several solutions are proposed, including having the inertia switch put the car into neutral, adding a capacitor + diode, using software (E.g., Arduino, etc.) to perform an intelligent "emergency shu...
by nubster
Sat Jun 29, 2024 5:54 am
Forum: Tesla
Topic: Tesla SDU Connection Diagram
Replies: 2
Views: 1322

Re: Tesla SDU Connection Diagram

by nubster
Fri Jun 28, 2024 11:48 pm
Forum: General
Topic: Driving mechanical speedo from CAN
Replies: 12
Views: 5277

Re: Driving mechanical speedo from CAN

muehlpower wrote: Thu Jun 27, 2024 10:24 am I have an Arduino in my CAN system. This makes it easy to convert any speed information from CAN or anywhere else and output it at the correct address with the correct scaling.
Are you using the Motor RPM/SPEED CAN message from the Openinverter board to determine your road speed on the Arduino?
by nubster
Thu Jun 27, 2024 12:22 am
Forum: General
Topic: Driving mechanical speedo from CAN
Replies: 12
Views: 5277

Re: Driving mechanical speedo from CAN

There are ready-made solutions for 400€ - 600€ from dakota digital or speedhut. An Arduino with a stepper motor should work. The speed could be a problem, as you need up to approx. 3000 rpm. How would one go about driving the Speedhut speedometer via Openinverter? The manual for the Orion MPH varia...
by nubster
Thu May 23, 2024 11:49 pm
Forum: Tesla
Topic: How to exit from "Run" mode on SDU/LDU OI?
Replies: 4
Views: 1822

Re: How to exit from "Run" mode on SDU/LDU OI?

You can click the "Stop Inverter" button in the web interface, but maybe there's a better way.
by nubster
Wed May 01, 2024 12:43 am
Forum: Tesla
Topic: Tesla SDU oil pump modification for reverse operation
Replies: 26
Views: 16794

Re: Tesla SDU oil pump modification for reverse operation

I also made some videos demonstrating how to install a reversed oil pump in the Front SDU using a bracket and kit I developed and in the Rear SDU using a 3D-printed oil pickup I designed. If interested, contact me or visit my website for more info. - Front SDU ---------- https://youtu.be/swSIH0icSOU...
by nubster
Fri Apr 12, 2024 7:25 pm
Forum: Charging
Topic: Tesla's NACS and the Future of Fast Charging in North America
Replies: 20
Views: 12273

Re: Tesla's NACS and the Future of Fast Charging in North America

What about folks with a NACS/Tesla charger at home (I.e., wall or mobile connectors)? I assume these units lack all of the payment gateway/authorization stuff... Does charging via NACS connector at home already work with one of Damien's PCS boards (or Zombie VCU) or another OI-based solution? Is the...
by nubster
Fri Mar 22, 2024 5:09 am
Forum: Charging
Topic: Parallel Onboard Charging?
Replies: 8
Views: 3007

Re: Parallel Onboard Charging?

That seems a lot of HV DC contactors built in just to go for a ride when not needed. Maybe you could actually build a dedicated boost charger in the way EMW charger was built. Design is online. Rectification is not needed so no smearing on the AC network... just pure DC chopper. There is even Wifi ...
by nubster
Thu Mar 21, 2024 7:44 pm
Forum: Charging
Topic: Parallel Onboard Charging?
Replies: 8
Views: 3007

Re: Parallel Onboard Charging?

Naturally, the next question is: does it scale? Could you do 3, 4, or even 6 motors in parallel? I recently had a long conversation with my neighbor. He wants to build a large mobile platform for Burning Man to crawl across the playa, potentially with up to six motors. His idea is to use a full Tesl...
by nubster
Thu Mar 21, 2024 5:39 pm
Forum: Charging
Topic: Parallel Onboard Charging?
Replies: 8
Views: 3007

Re: Parallel Onboard Charging?

Did you mean AC charge via the motors? I am not sure the circuit would see this any different than AC charging in paralell. You would need to assure the same connection for L and N allways! SDU is a drive unit which can feed batery mechanicaly via regen. Did you mean PCS? Each PCS is 11kW charger s...
by nubster
Wed Mar 20, 2024 9:29 pm
Forum: Charging
Topic: Parallel Onboard Charging?
Replies: 8
Views: 3007

Parallel Onboard Charging?

If I had a 100kWh Tesla battery pack powering two Openinverter Tesla SDUs, could I simultaneously use both units' onboard 5kW charging capability to charge the battery at ~10kW? The idea is to have two separate 5kW solar setups, each feeding a separate SDU connected to the same battery. So, each SDU...
by nubster
Wed Feb 07, 2024 2:03 am
Forum: Tesla
Topic: Tesla SDU oil pump modification for reverse operation
Replies: 26
Views: 16794

Re: Tesla SDU oil pump modification for reverse operation

The bracket seems to work well, so I had it CNC'd from aluminum. https://lh3.googleusercontent.com/pw/ABLVV85nmQLXSv0hXej-dzGEQKvqWq4wq38KYu0JqB96Z6UJBTrGi3EeAGLiOp9_-4OX9CL8bN_DnEAfvHU3vcn8p_QgYSg-mvpLfJTWbaYRtXz69gm42AD5tbwtHqMfk8ED4mbaZ-MXLhFeGKTiiftSwxOZvyqBhtKMMek99x1zQyOpfwBX8r71CV9czrSOHWpaY-...