Search found 42 matches

by js1tr3
Fri Sep 23, 2022 2:34 am
Forum: Inverters / Motor Controllers
Topic: Adjust PWM frequency
Replies: 1
Views: 495

Re: Adjust PWM frequency

Answered my own first question
https://github.com/jsphuebner/stm32-sin ... ration.cpp

/* PWM frequency */
timer_set_period(PWM_TIMER, pwmmax);

any guidance on the 2nd?
by js1tr3
Fri Sep 23, 2022 2:27 am
Forum: Inverters / Motor Controllers
Topic: Adjust PWM frequency
Replies: 1
Views: 495

Adjust PWM frequency

I tried looking at the code, could someone point me to where the ARR register is being set for TIM1 (PWM), I want to try reducing the PWM frequency to 12kHZ from 17.5. what else would this break in the code since it appears that all clocks are using TIM1?
by js1tr3
Thu Sep 22, 2022 8:40 pm
Forum: Inverters / Motor Controllers
Topic: Inverter inhibit / shutdown [SOLVED]
Replies: 7
Views: 2563

Re: Inverter inhibit / shutdown [SOLVED]

Did you come up with a solution? I'm getting ready to wire up my Brusa charger. I really would like to wake on can when the proximity signal is detected from J1772, but since I am using the openinverter board in the SDU for contactor control I need to trigger start (via Can) but then need to inhibit...
by js1tr3
Mon Aug 08, 2022 8:05 pm
Forum: Tesla
Topic: Tuning the small drive unit with charts
Replies: 126
Views: 10067

Re: Tuning the small drive unit with charts

I'll try to give it a shot this weekend. I finally got the coolant system bled and the wheel alignment close enough to take the Porsche out on the road (at least all 4 wheels aren't pointed in different directions). I need to hookup the PWM control for the coolant pump first though, because I instan...
by js1tr3
Sun Jul 17, 2022 8:29 pm
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

Rebuilt with the new inverter, re-installed in the drive unit and it spins!!! YAY!!! Contactor control with trip-mode "on" based on the discussions for the safety of the drive unit. I'll add an inertia switch on the power feed to the contactos just in case of an accident to de-energize the...
by js1tr3
Sun Jul 10, 2022 3:20 pm
Forum: Inverters / Motor Controllers
Topic: Behaviour in neutral
Replies: 18
Views: 2045

Re: Behaviour in neutral

it looks like this also affects manual mode. which might explain why I can't get any PWM output when testing in manual mode. I will try connecting the forward signal and report back.
by js1tr3
Mon Jul 04, 2022 4:25 pm
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

I figured out why the middle bulb wasn't lit. it was a switched socket (and the switch was off). now I get all 3 bulbs lit!

still getting nothing in manual mode (mode 2) when starting from the web interface (with a manual precharge at 48V).
by js1tr3
Mon Jul 04, 2022 2:54 am
Forum: General
Topic: CANBed RP2040 based CAN development board
Replies: 3
Views: 1216

Re: CANBed RP2040 based CAN development board

I've been using a bunch, careful i think they run @5V on USB and 3.3v when powered from the can bus connector via 12v. Need to do a bit more research on the schematic. In particular the power circuit.
by js1tr3
Mon Jun 27, 2022 3:09 am
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

Hopefully just one more question... Even after a manual precharge and bypassing the main contactor, I dont get any PWM output in manual mode after setting the fslipspnt - 1 and ampnom - 70%. Any Idea why? I added the wires for start, forward and a VW GTI pedal. I can press the start switch, 12V on F...
by js1tr3
Sat Jun 25, 2022 11:30 am
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

Ok that makes a lot more sense. I was tracking what I thought was bad wiring that turned out to be fine. :? I was able to use the start switch to get into run mode, then choose manual run on the web interface and everything looks good. but I'm not lighting the bulbs that I connected to the motor pha...
by js1tr3
Sat Jun 25, 2022 2:24 am
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

Yes it definitely is measuring the voltage correctly for UDC. The precharge comes on correctly with key switch. but when I choose manual run on the web interface it does not pull in the main contactor. no errors, but it seems to open the precharge without closing the main. I added the start wire, an...
by js1tr3
Tue Jun 21, 2022 11:25 pm
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

udcsw is set to 45V and the battery is at 53.
by js1tr3
Tue Jun 21, 2022 11:23 pm
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

its zero, until it goes to 4,
based on the header file I understand 4=UdcBelowUdcSw, which is consistent with the main contactor not closing and trying to run on the precharge.
by js1tr3
Mon Jun 20, 2022 2:22 am
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

Thanks Johannes, I got the new board installed in another drive unit. I replaced my welded contactor and burned precharge resistor with a new and a 100ohm precharge R. I'm starting off at 48V DC with 3 60W mains lightbulbs in a delta configuration connected to the 3 motor phases. the precharge contr...
by js1tr3
Wed Jun 01, 2022 6:43 pm
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

I was actually thinking of your test code.
https://github.com/jsphuebner/stm32-test

do you have a similar setup for testing the SDU boards with the current sensors?
I'll try to see if I can compare the schematics and come up with the resistor network needed to test.
by js1tr3
Wed Jun 01, 2022 3:26 am
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

Does the test mode work for the SDU board?
by js1tr3
Wed Jun 01, 2022 3:24 am
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

I've got 1.7ish at pins 1 and 7 of IC 7, so its doing its job, but the current is flowing back through R3 and R7...
So I'm guessing IC4 or the MCU is gone.
ordered a new board from the webshop.
by js1tr3
Tue May 31, 2022 11:18 pm
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

Re: STOP - OVERCURRENT errors SDU [SOLVED]

Yes,

Gains are correct. Beginning to suspect the mcu. Maybe I should order a new board for debugging.
by js1tr3
Tue May 31, 2022 11:44 am
Forum: Tesla
Topic: STOP - OVERCURRENT errors SDU [SOLVED]
Replies: 19
Views: 2564

STOP - OVERCURRENT errors SDU [SOLVED]

working with a V4 SDU, and getting Stop overcurrent errors. [60813]: WARN - HICUROFS1 [60813]: WARN - HICUROFS2 [66241]: STOP - OVERCURRENT Tracked back to the Op-AMP. Sensors are putting out 2.5V R48 is correctly setting 2V C18 and C19 are sitting near 2.6 V C21 seems right at 3V, but C22 is readin...
by js1tr3
Sun May 22, 2022 7:36 pm
Forum: Chevy/Opel/Vauxhall/PSA
Topic: VOLT/AMPERA inverter single controler dual IGBT drive
Replies: 104
Views: 55201

Re: VOLT/AMPERA inverter single controler dual IGBT drive

To make the temperature sensor in the IGBT module work on Damien's Board Remove R94, and jump a 10K resistor to 5V, the right side of R20 is a convenient spot to pull the power. Now I measure 18C in my basement as opposed to 100C https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiW9F4Bprh0U...
by js1tr3
Mon May 16, 2022 6:25 pm
Forum: Tesla
Topic: Small drive unit inverter teardown and repair
Replies: 37
Views: 4433

Re: Small drive unit inverter teardown and repair

After picking potting compound for an hour I realized Everything is resistance welded. :x
Now I need that hacksaw!!!
by js1tr3
Mon May 16, 2022 4:36 pm
Forum: Chevy/Opel/Vauxhall/PSA
Topic: VOLT/AMPERA inverter single controler dual IGBT drive
Replies: 104
Views: 55201

Re: VOLT/AMPERA inverter single controler dual IGBT drive

Its the 5V. yup, I swapped to the Wemos D1, way easier to program and more memory! plus I can power it from either the 3.3 or 5V (since it has its own 3.3V regulator), for now I've been powering off the PC usb, to isolate the power draw, but its only 100mA or peak so on the 5V. I guess next step is ...
by js1tr3
Mon May 16, 2022 3:25 am
Forum: Chevy/Opel/Vauxhall/PSA
Topic: VOLT/AMPERA inverter single controler dual IGBT drive
Replies: 104
Views: 55201

Re: VOLT/AMPERA inverter single controler dual IGBT drive

Any advice for troubleshooting the 5V regulator? I couldn't source the MP2359 so I hand soldered a XRP7659. sometimes the chip appears to go into shutdown mode and sometimes it comes up just fine. If I remove everything from the board, current sensor and WemosD1( wifi) then the 5V power supply comes...
by js1tr3
Fri May 06, 2022 3:16 am
Forum: Getting Started
Topic: Tesla SDU capacitor size / precharge
Replies: 12
Views: 2915

Re: Tesla SDU capacitor size / precharge

The panasonic capacitors are marked 430V 150uF x3