Search found 20 matches

by coleasterling
Fri Mar 24, 2023 3:34 am
Forum: Projects
Topic: Chinese 125cc + Honda IMA motor
Replies: 19
Views: 3636

Re: Chinese 125cc + Honda IMA motor

That's hilarious Cole, I have two and a half weeks/100 hours and counting on this project. When exactly did you fund most of that? Your sponsorship has been appreciated and broadcast on every platform I have a presence on but your claim is incorrect. Those three boards you ordered have been built a...
by coleasterling
Fri Oct 07, 2022 9:33 pm
Forum: General
Topic: Inverters Capable of 1000A DC
Replies: 4
Views: 589

Re: Inverters Capable of 1000A DC

I'll keep that offer in mind, thank you!
by coleasterling
Wed Oct 05, 2022 8:01 pm
Forum: General
Topic: Inverters Capable of 1000A DC
Replies: 4
Views: 589

Re: Inverters Capable of 1000A DC

You're using a Lebowski chip in yours though, right?

I'm not capable of dev work, so whatever we do, we'd be reliant on others to design and build the boards. We're running an induction motor, so I think the Lebowski chip is out?

I'll check out the Zapi!
by coleasterling
Wed Oct 05, 2022 4:54 pm
Forum: General
Topic: Inverters Capable of 1000A DC
Replies: 4
Views: 589

Inverters Capable of 1000A DC

Are there any salvage inverters with openinverter boards capable of 1000A DC or 900A phase?

I'm very open to running a salvage inverter if there's one capable of 1000A for 75ish seconds.
by coleasterling
Mon Aug 22, 2022 3:57 pm
Forum: Tesla
Topic: Tuning the small drive unit with charts
Replies: 126
Views: 10054

Re: Tuning the small drive unit with charts

I can't easily generate an XY scatter plot, but here's a plot with RPM x 10, battery current, and motor current. This is using my conservative recommended settings (run22-full.json) at full throttle with a load of a 1100kg vehicle. Thanks! That would seem to indicate that the torque knee is somewhe...
by coleasterling
Wed Aug 17, 2022 9:38 pm
Forum: Tesla
Topic: Tuning the small drive unit with charts
Replies: 126
Views: 10054

Re: Tuning the small drive unit with charts

This is some really great work, thank you!

Do you have and can you share any plots of RPM vs. battery and motor current?
by coleasterling
Wed Jun 01, 2022 6:40 pm
Forum: Projects
Topic: Chinese 125cc + Honda IMA motor
Replies: 19
Views: 3636

Re: Chinese 125cc + Honda IMA motor

Check out the ES forums where some guys have been working on a drop-in board for the IMA controller. I personally funded most (edit: some!) of the development on it and a guy who goes by kiwi is doing the work. He should be able to sell you a board. EDIT: I overestimated my contribution to Kiwi's ef...
by coleasterling
Tue May 03, 2022 7:05 pm
Forum: Tesla
Topic: SDU Tripod Boot Kits
Replies: 1
Views: 406

SDU Tripod Boot Kits

I needed to remove the tripod boots to do some turning and splining work on my front SDU axles and am having trouble finding a proper boot/boot kit. Anyone know a part # for them?
by coleasterling
Mon Feb 07, 2022 5:57 pm
Forum: General
Topic: EV Conversion Tools
Replies: 1
Views: 660

EV Conversion Tools

Hey Guys, I thought it would be nice to have a thread for tools we use while working. Here's a list of the tools I use pretty much every day, or at least on every EV project I do. 1. True RMS Multimeter - Fluke 289 https://www.amazon.com/Fluke-289-True-RMS-Logging-Multimeter/dp/B0012B51HI (Amazon is...
by coleasterling
Mon Nov 01, 2021 10:49 pm
Forum: Chevy/Opel/Vauxhall/PSA
Topic: Has anyone used a Chevy Tahoe Hybrid transmission?
Replies: 4
Views: 6116

Re: Has anyone used a Chevy Tahoe Hybrid transmission?

The cores are the 090S model, not the DOM, at least as far as anyone can tell.
by coleasterling
Mon Nov 01, 2021 7:26 pm
Forum: Tesla
Topic: Tesla Charger Support Thread
Replies: 785
Views: 128764

Re: Tesla Charger Support Thread

You guys have any source for the board connector: SM24B-CPTK-1A-TB(L) ? I can't find one in stock.
by coleasterling
Wed May 05, 2021 2:37 pm
Forum: Tesla
Topic: Tesla Small Drive Unit - Safe shutdown?
Replies: 24
Views: 4772

Re: Tesla Small Drive Unit - Safe shutdown?

I don't think it is as much of an issue with the contactors opening since PWM will have been shut down. In my case, the breaker I was testing with blew and PWM was still active.
by coleasterling
Thu Apr 29, 2021 9:35 pm
Forum: Tesla
Topic: SDU Overcurrent Always On
Replies: 9
Views: 1769

Re: SDU Overcurrent Always On

Makes sense, thanks. I'll continue to dive into it and start looking for another inverter in the mean time.
by coleasterling
Thu Apr 29, 2021 5:16 pm
Forum: Tesla
Topic: SDU Overcurrent Always On
Replies: 9
Views: 1769

Re: SDU Overcurrent Always On

Thanks, any idea why it would behave the same way with the board completely removed from the inverter?
by coleasterling
Wed Apr 28, 2021 10:40 pm
Forum: Tesla
Topic: SDU Overcurrent Always On
Replies: 9
Views: 1769

Re: SDU Overcurrent Always On

Reassembled the board onto the inverter (still disconnected from motor) and was able to boot it without throwing the OC alarm and thus opening the contactor. However, the second I apply throttle, it trips. That's the start of PWM and would point to an IGBT/driver issue, eh?
by coleasterling
Wed Apr 28, 2021 8:58 pm
Forum: Tesla
Topic: SDU Overcurrent Always On
Replies: 9
Views: 1769

Re: SDU Overcurrent Always On

What, on 60V? Can you try starting your setup again? You could fry one of the driver chips, not necessarily IGBTs. If you can check how the chips look, maybe you can spot the one that is toasted. Usually they use NPN transistor with a pullup as a failsafe fault output... Just yesterday i made a dum...
by coleasterling
Wed Apr 28, 2021 8:02 pm
Forum: Tesla
Topic: SDU Overcurrent Always On
Replies: 9
Views: 1769

SDU Overcurrent Always On

Hey All, I've had my SDU spinning in manual mode for a bit now. Today, I wired a full bench setup with contactors, throttle, precharge, etc... I had it spinning well for a bit with a 56V battery and 3A circuit breaker, then pulled a little too much current and tripped the breaker. I tried flipping t...
by coleasterling
Mon Apr 05, 2021 9:22 pm
Forum: Tesla
Topic: Tesla SDU Random Fuse
Replies: 2
Views: 753

Re: Tesla SDU Random Fuse

Thanks! I figured. How random that it got stuck on the drive unit somewhere and happened to fall off on my build table right where the inverter was.
by coleasterling
Mon Apr 05, 2021 8:55 pm
Forum: Tesla
Topic: Tesla SDU Random Fuse
Replies: 2
Views: 753

Tesla SDU Random Fuse

Pulled apart my front SDU and I found a random fuse laying under the drive unit when I was reassembling it with the openinverter board. Best guess is that it got left over from the unit being pulled out of the car, from the LV fuse box, but I wanted to check here, anyway. I don't see where it could ...
by coleasterling
Wed May 13, 2020 7:14 pm
Forum: Toyota/Lexus
Topic: Prius Gen2 Inverter DC Motor Controller
Replies: 226
Views: 70508

Re: Prius Gen2 Inverter DC Motor Controller

I'm interested in this, but my ignorance is showing here. How does the PWM split between all the IGBT's? Same question for the current sensors. I'd be wanting to run this in a Honda IMA inverter.