Search found 87 matches

by fredd90
Thu Mar 07, 2024 9:01 pm
Forum: Tesla
Topic: Teardown - Tesla LDU - Inverter [SOLVED]
Replies: 32
Views: 14639

Re: Teardown - Tesla LDU - Inverter [SOLVED]

johu wrote: ↑Mon Feb 12, 2024 4:47 pm Is there a chance you could restore the pictures in your first post?
Now the pictures are restored =)
by fredd90
Sat Jul 08, 2023 9:53 am
Forum: Tesla
Topic: Teardown - Tesla LDU - Inverter [SOLVED]
Replies: 32
Views: 14639

Re: Teardown - Tesla LDU - Inverter [SOLVED]

I just picked up another LDU, which I knew had a mechanical failure. Upon opening it up, I can see some signs of IGBT failure. Where/what do I need to measure to confirm a blown power stage? I know it's been discussed before but I could not find it. Did answer you on PM also, put this is answer her...
by fredd90
Mon Jun 19, 2023 9:08 am
Forum: Tesla
Topic: Tesla PCS Settings DC-DC
Replies: 7
Views: 714

Re: Tesla PCS Settings DC-DC

That is strange. Based on this and my PCS struggles (will only pull up to about 2kW, regardless of station), I think Tesla must have/continue to change firmware on the PCS, hence the various non working or partially working PCSs out there. Okay that's sad to hear, I can adjust the wattage of the ch...
by fredd90
Fri Jun 09, 2023 7:35 pm
Forum: Tesla
Topic: Tesla PCS Settings DC-DC
Replies: 7
Views: 714

Re: Tesla PCS Settings DC-DC

I've had mine continue operating below that voltage and above those temps. Is it possible something is physically coming loose during a hard launch that isn't visible sitting still? I have done a 300km ride to get the battery low enough, when i was home again the battery was at 312volt and neither ...
by fredd90
Wed May 31, 2023 7:30 pm
Forum: Tesla
Topic: Tesla PCS Settings DC-DC
Replies: 7
Views: 714

Re: Tesla PCS Settings DC-DC

I don't see any lower voltage setting on my PCS webinterface, though I suppose there might be one hard coded. What errors are you seeing in the error log, and what is your pack voltage range? I suppose the settings is in the background somewhere, I have logged the hvdc voltage and around 344vdc it ...
by fredd90
Sat May 27, 2023 9:33 am
Forum: Tesla
Topic: Tesla PCS Settings DC-DC
Replies: 7
Views: 714

Tesla PCS Settings DC-DC

Hello Have a little question regarding some settings in the PCS controller Sometimes when i do a hard launch the DC-DC to 12v stops, then i need to deaktivate relay to get it going again, The problem is that the voltage drops and i think the pcs have som limitation in the controller Thnx in advance =)
by fredd90
Sat Mar 18, 2023 7:03 pm
Forum: Tesla
Topic: Teardown - Tesla LDU - Inverter [SOLVED]
Replies: 32
Views: 14639

Re: Teardown - Tesla LDU - Inverter [SOLVED]

Robertotesla wrote: ↑Sun Mar 05, 2023 6:50 pm Where is the datasheet?
Check datasheet to each components, there you vill be able to get a hint of valid measurements regarding operation.

Look at mouser or similar
by fredd90
Sat Mar 04, 2023 1:31 pm
Forum: Tesla
Topic: Teardown - Tesla LDU - Inverter [SOLVED]
Replies: 32
Views: 14639

Re: Teardown - Tesla LDU - Inverter [SOLVED]

Hello We have an Tesla P85 inverter with some damaged IGBT in one phase of the inverter, we change all the IGBT of this phase and test the 3 power phase and i think all is ok, we resold all the parts in the phase control card of the phase have the damaged IGBT, but the inverter not work, the messag...
by fredd90
Thu Sep 08, 2022 1:06 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Jack Bauer wrote: ↑Thu Sep 08, 2022 12:13 pm P.S.Mangelsdorf no problem. I have 2 ISO parts here if you cant find any pop me a pm.

@fredd90 brilliant thanks for the test:) any ideas on age of your pcs?
My battery is from a 2019 Norway Tesla model 3, that's all I gotπŸ‘
by fredd90
Thu Sep 08, 2022 12:01 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Hello, long time since i had my pcs connected, Did a quick test and installed the latest firmware. First i tested the dcdc and success then both and also success :D

Attached pictures from computerscreen.

3phase 400v @ 10,6kw I think every needed value is valid.

Amazing workπŸ‘ŒπŸ€—πŸ™‚
by fredd90
Fri Jun 03, 2022 11:22 am
Forum: Tesla
Topic: LDU inverter gate drive PCB fault finding [SOLVED]
Replies: 7
Views: 1457

Re: LDU inverter gate drive PCB fault finding [SOLVED]

Hello When I repaired the three pcbs, i digged deep In the manual to the igbt controller pdf. https://www.mouser.se/ProductDetail/726-1ED020I12FA2XUM I traced down fault at the igbt and transistors/mosfets. And resistors/diodes between igbt controller and transistors/mosfet. A litte error will be fa...
by fredd90
Sat May 14, 2022 9:45 am
Forum: Tesla
Topic: Teardown - Tesla LDU - Inverter [SOLVED]
Replies: 32
Views: 14639

Re: Teardown - Tesla LDU - Inverter [SOLVED]

If you replaced just the IGBTs with ones with a higher amperage rating, could you in theory increase power output of the inverter? Or is there something else that would prevent that? That's what they did in the sport version just as remy_martian said, i don't think the design can handle more power,...
by fredd90
Wed Jan 19, 2022 9:16 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Did a quick test with the new firmware and the dcdc converter did not work this time, but we can skip that for now.. Lets focus on charger :D Also read the can message. 0X3A4 @ 01 00 01 00 00 00 00 00 Getting error bit 16 on page 1, which would mean PCS_a73_unexpectedAcInputVoltage according to Dami...
by fredd90
Fri Dec 31, 2021 4:00 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

I think I have the grounds covered. I have the 12V connection, I have the casing grounded, and I have all the grounds connected on the control board. Som part of the PCS must be waking up because I am seeing the correct HV reported in the web interface. I will go through it again to make sure I did...
by fredd90
Sat Dec 18, 2021 8:59 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

So I've checked a few more things: - I redid my PCS plug wiring to make sure the connections were solid, that's not the issue. I'm not seeing any resistance across IPC CAN (pins 4+5 of the control board 12pin connector). Should there be a termination resistor here? My PCS is P/N 1093219-10-G. Damie...
by fredd90
Sun Dec 12, 2021 6:01 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

P.S.Mangelsdorf wrote: ↑Sun Dec 12, 2021 6:00 pm
fredd90 wrote: ↑Sun Dec 12, 2021 5:43 pm I can not start my dcdc alone if i chose type1 or type2. When I chose manual mode, i start the dcdc with input 1.
Even in manual I'm not getting dc-dc
You will not have that before the new firmvare
by fredd90
Sun Dec 12, 2021 5:43 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Before we fixed the multiplexing error i also got very high acvoltage, and the uhv(dcvolt) switch between low and high voltage. All this is solved in the last file Johu created, exactly the same issues that i got before:) (not yet officially released due to its not yet ready and fully working...) Wh...
by fredd90
Sun Dec 12, 2021 2:13 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

That's also how my web interface looks when it's not "enable" As fast as i "enable" via input 1, all readings came up and the "Opmode" turns to run. Ok this may be what I'm missing: Do I need to apply 12V to input 1? I hadn't seen that documented anywhere. Yes, I did n...
by fredd90
Sun Dec 12, 2021 1:59 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

It would appear to me that the board and PCS are not talking. Is that a correct diagnosis? That's also how my web interface looks when it's not "enable" As fast as i "enable" via input 1, all readings came up and the "Opmode" turns to run. Attached picture from pcs ena...
by fredd90
Sun Dec 12, 2021 1:41 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

I'm trying to use the PCS essentially standalone, not looped in with other systems' CAN. I'll get some screen shots of settings and spot values this morning. Okay, same as me, just controller enable via input nr1, dont think there is something in the software to control precharge, therefore i conne...
by fredd90
Sun Dec 12, 2021 11:03 am
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

When I got my pcs controller it did not work very well. The dcdc worked when battery was fully charged but all the values was wrong, got a new firmware update then everything failed. Now 8 month later after many trial and error the pcs controller almost works, the charger won't start. When I turn ig...
by fredd90
Sat Dec 11, 2021 9:23 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Alright so I've got my PCS wired up and no luck yet. Question: Do I need to change the PIN setting, and if so where do I find what my PCS needs? Do you use software from Johu or Damien? Have you followed the pinout in pdf at page one of this thread? I did my work on an original batterypack so i got...
by fredd90
Sat Dec 11, 2021 8:40 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Alright so I've got my PCS wired up and no luck yet. Question: Do I need to change the PIN setting, and if so where do I find what my PCS needs? Do you use software from Johu or Damien? Have you followed the pinout in pdf at page one of this thread? I did my work on an original batterypack so i got...
by fredd90
Thu Dec 02, 2021 4:48 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Yes think we did come very far with the STM32 software :D After some weeks of programming and optimizing the PCS controller shows all values correct. Even the dcdc converter works at full power. maximum draw so far is: 14v@200A The only problem left is that the charger wont start, think we need you ...
by fredd90
Mon Nov 29, 2021 3:06 pm
Forum: Tesla
Topic: Model 3 PCS Controller Support Thread
Replies: 222
Views: 46200

Re: Model 3 PCS Controller Support Thread

Hello here is some info :)

3Phase Connector
20211129_155355.jpg
LVDC Connector
20211129_155437.jpg
HVDC Connector (Plus connector via 63A 600vdc fast fuse)
20211129_155349.jpg