Toyota G9200 Inverter - Revision history

Malvineous: /* A59 (Control signals) */ Add undocumented findings

2023-02-26T09:16:03Z

A59 (Control signals): Add undocumented findings

← Older revision		Revision as of 09:16, 26 February 2023
Line 43:		Line 43:
	\| A59-3 \|\| 3 \|\| VLO \|\| Power Management Control ECU pin A21-11 \|\| Unknown. When power switch on, should be below 1 V.		\| A59-3 \|\| 3 \|\| VLO \|\| Power Management Control ECU pin A21-11 \|\| Unknown. When power switch on, should be below 1 V.
	\|-		\|-
	\| A59-4 \|\| 4 \|\|~~colspan=3~~\| -		\| A59-4 \|\| 4 \|\| N/C \|\| Not connected \|\| Officially not connected, actually connected to shield for REQ (pins 6/16).
	\|-		\|-
	\| A59-5 \|\| 5 \|\| CLK+ \|\| Power Management Control ECU pin A22-21 \|\| ?		\| A59-5 \|\| 5 \|\| CLK+ \|\| Power Management Control ECU pin A22-21 \|\| ?
Line 63:		Line 63:
	\| A59-13 \|\| 13 \|\|colspan=3\| -		\| A59-13 \|\| 13 \|\|colspan=3\| -
	\|-		\|-
	\| A59-14 \|\| 14 \|\|~~colspan=3~~\| -		\| A59-14 \|\| 14 \|\| N/C \|\| Not connected \|\| Officially not connected, actually connected to shield for CLK (pins 5/15).
	\|-		\|-
	\| A59-15 \|\| 15 \|\| CLK- \|\| Power Management Control ECU pin A22-20 \|\| ?		\| A59-15 \|\| 15 \|\| CLK- \|\| Power Management Control ECU pin A22-20 \|\| ?
Line 109:		Line 109:
	\| A59-36 \|\| 36 \|\| ILKO \|\| Ground via c2 interlock switch \|\| ?		\| A59-36 \|\| 36 \|\| ILKO \|\| Ground via c2 interlock switch \|\| ?
	\|}		\|}

			The cable harness that connects to A59 contains an additional three wires with green insulation that are not connected to any pins in the A59 plug. There is continuity between the three pins, so at a guess it is used as some sort of interlock on one of the other ECUs to detect whether the inverter cable has been damaged.

			Only one small wire carries power to both pins 9 and 10.

	<div style="clear: both; height: 0;"></div>		<div style="clear: both; height: 0;"></div>

	=== B1 (12 V power) ===		=== B1 (12 V power) ===

Malvineous: Add CSI (clocked serial) information

2023-02-26T02:41:22Z

Add CSI (clocked serial) information

← Older revision		Revision as of 02:41, 26 February 2023
Line 14:		Line 14:
	\| 2904Z<br/>A126G<br/>JRC \|\| JRC \|\| JRC2904 \|\| Dual op-amp		\| 2904Z<br/>A126G<br/>JRC \|\| JRC \|\| JRC2904 \|\| Dual op-amp
	\|-		\|-
	\| 76F0080GC \|\| Renesas/NEC \|\| 76F0018 \|\| [[wikipedia:V850\|V850 series microcontroller]]. "Special Customer Version", appears to be closest in specs to V850E/CA1 model. Two on the logic board, perhaps one each for MG1 and MG2. Supported by GCC in "v850" architecture.		\| 76F0080GC \|\| Renesas/NEC \|\| 76F0018 \|\| [[wikipedia:V850\|V850 series microcontroller]]. "Special Customer Version", appears to be closest in specs to V850E/CA1 model. Two on the logic board, perhaps one each for MG1 and MG2. Supported by GCC in "v850" architecture. Datasheets available at [https://www.renesas.com/us/en/products/microcontrollers-microprocessors/other-mcus-mpus/v850-family-mcus?field-lead-cnt=100&method-field-lead-cnt=OR Renesas]. The exact model is unknown, but select one that is 14 × 14mm with 100 pins.
	\|-		\|-
	\| VHC<br/>32-S<br/>D1 31 \|\| ? \|\| 74VHC32 \|\| Quad 2-input OR gate		\| VHC<br/>32-S<br/>D1 31 \|\| ? \|\| 74VHC32 \|\| Quad 2-input OR gate
	\|-		\|-
	\| 9N25<br/>SE617<br/><u>D</u> <hr/> 4M27<br/>SE617<br/><u>D</u> \|\| Denso \|\| SE617 \|\| ~~"Super fast rectifier 50~~-~~400 volts~~, ~~1 amp"~~ - ~~8-pin~~, ~~three on~~ the ~~board underside~~		\| 9N25<br/>SE617<br/><u>D</u> <hr/> 4M27<br/>SE617<br/><u>D</u> \|\| Denso \|\| SE617 \|\| Single/differential transceiver. Used to convert the CSI (clocked serial) signals (CLK/MTH/HTM) to/from +/- differential pairs, as the NEC V850 CPU only outputs a single-ended signal, and the differential pair extends this signal outside the inverter to communicate with the other ECUs.
	\|-		\|-
	\| 9N29<br/>SE874<br/><u>D</u>G \|\| Denso? \|\| SE874 \|\| Main interface IC? Only one on the board. Possible switching power supply control IC.		\| 9N29<br/>SE874<br/><u>D</u>G \|\| Denso? \|\| SE874 \|\| Main interface IC? Only one on the board. Possible switching power supply control IC.
Line 228:		Line 228:
	Image:Toyota G9200 inverter schematic - SE617.png\|SE617 MTH/HTM CSIG I/O schematic		Image:Toyota G9200 inverter schematic - SE617.png\|SE617 MTH/HTM CSIG I/O schematic
	</gallery>		</gallery>

			== Interfaces ==

			=== Clocked Serial Interface (CSI) ===

			The two NEC V850 CPUs on board both support Clocked Serial Interfaces (CSI). All interfaces on the chip are tagged alphabetically, and the CSI interfaces are tagged "G", so the datasheet refers to this as CSIG.

			The inverter uses the CSI interface to communicate with the outside world, via Denso SE617 differential transceivers. These convert the single-ended signal line into two signals (a positive and negative version) which is better suited to noise rejection and can be sent outside the inverter.

			See [[Toyota Inverter Clocked Serial Interface Protocol]] for details on the data sent over these interfaces.

	[[Category:Toyota G9200]]		[[Category:Toyota G9200]]
	[[Category:Toyota]]		[[Category:Toyota]]
	[[Category:Inverter]]		[[Category:Inverter]]

Malvineous: Add CSIG schematic from xp677

2023-02-26T02:25:57Z

Add CSIG schematic from xp677

← Older revision		Revision as of 02:25, 26 February 2023
Line 221:		Line 221:
	\| T1-2 \|\| 2 \|\| CBI \|\| HV battery positive via relay		\| T1-2 \|\| 2 \|\| CBI \|\| HV battery positive via relay
	\|}		\|}

			<div style="clear: both; height: 0;"></div>
			== Schematics ==

			<gallery>
			Image:Toyota G9200 inverter schematic - SE617.png\|SE617 MTH/HTM CSIG I/O schematic
			</gallery>

	[[Category:Toyota G9200]]		[[Category:Toyota G9200]]
	[[Category:Toyota]]		[[Category:Toyota]]
	[[Category:Inverter]]		[[Category:Inverter]]

Malvineous: Fix divs and HTM typo

2023-02-26T02:20:17Z

Fix divs and HTM typo

← Older revision		Revision as of 02:20, 26 February 2023
Line 29:		Line 29:
	This section lists the connectors found on the original factory inverter and where known, the purpose and characteristics of each pin in the connector.		This section lists the connectors found on the original factory inverter and where known, the purpose and characteristics of each pin in the connector.

	<div style="clear: both; height: 0;" />		<div style="clear: both; height: 0;"></div>
	=== A59 (Control signals) ===		=== A59 (Control signals) ===

Line 101:		Line 101:
	\| A59-32 \|\| 32 \|\| DRN8 \|\| ? \|\| Shield for pin 31 (HSDN)		\| A59-32 \|\| 32 \|\| DRN8 \|\| ? \|\| Shield for pin 31 (HSDN)
	\|-		\|-
	\| A59-33 \|\| 33 \|\| DRN2 \|\| ? \|\| Shield for pins 7/17 (~~HTM~~+/-)		\| A59-33 \|\| 33 \|\| DRN2 \|\| ? \|\| Shield for pins 7/17 (MTH+/-)
	\|-		\|-
	\| A59-34 \|\| 34 \|\| DRN1 \|\| ? \|\| Shield for pins 8/18 (HTM+/-)		\| A59-34 \|\| 34 \|\| DRN1 \|\| ? \|\| Shield for pins 8/18 (HTM+/-)
Line 110:		Line 110:
	\|}		\|}

	<div style="clear: both; height: 0;" />		<div style="clear: both; height: 0;"></div>
	=== B1 (12 V power) ===		=== B1 (12 V power) ===

Line 121:		Line 121:
	\|}		\|}

	<div style="clear: both; height: 0;" />		<div style="clear: both; height: 0;"></div>
	=== D29 (MG1/2 resolver) ===		=== D29 (MG1/2 resolver) ===

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	\|}		\|}

	<div style="clear: both; height: 0;" />		<div style="clear: both; height: 0;"></div>
	=== e1 (MG2 power) ===		=== e1 (MG2 power) ===

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	\|}		\|}

	<div style="clear: both; height: 0;" />		<div style="clear: both; height: 0;"></div>
	=== E2 (Aircon power) ===		=== E2 (Aircon power) ===

Line 190:		Line 190:
	\|}		\|}

	<div style="clear: both; height: 0;" />		<div style="clear: both; height: 0;"></div>
	=== f1 (MG1 power) ===		=== f1 (MG1 power) ===

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	\|}		\|}

	<div style="clear: both; height: 0;" />		<div style="clear: both; height: 0;"></div>
	=== T1 (HV battery in/out) ===		=== T1 (HV battery in/out) ===

Malvineous: Add more ICs

2023-02-25T14:22:30Z

Add more ICs

← Older revision		Revision as of 14:22, 25 February 2023
Line 7:		Line 7:
	\|-		\|-
	\| 074Z<br/>1069B<br/>JRC \|\| JRC \|\| NJM074 \|\| Quad J-FET input op-amp		\| 074Z<br/>1069B<br/>JRC \|\| JRC \|\| NJM074 \|\| Quad J-FET input op-amp
			\|-
			\| 2901Z<br/>10458<br/>JRC \|\| JRC \|\| JRC2901<br/>NJM2901 \|\| Single-supply quad comparator
			\|-
			\| 2903Z<br/>10696<br/>JRC \|\| JRC \|\| JRC2903 \|\| Single-supply dual voltage comparator
	\|-		\|-
	\| 2904Z<br/>A126G<br/>JRC \|\| JRC \|\| JRC2904 \|\| Dual op-amp		\| 2904Z<br/>A126G<br/>JRC \|\| JRC \|\| JRC2904 \|\| Dual op-amp

Malvineous: /* ICs */ Add some more ICs

2023-01-30T13:30:04Z

ICs: Add some more ICs

← Older revision		Revision as of 13:30, 30 January 2023
Line 7:		Line 7:
	\|-		\|-
	\| 074Z<br/>1069B<br/>JRC \|\| JRC \|\| NJM074 \|\| Quad J-FET input op-amp		\| 074Z<br/>1069B<br/>JRC \|\| JRC \|\| NJM074 \|\| Quad J-FET input op-amp
			\|-
			\| 2904Z<br/>A126G<br/>JRC \|\| JRC \|\| JRC2904 \|\| Dual op-amp
	\|-		\|-
	\| 76F0080GC \|\| Renesas/NEC \|\| 76F0018 \|\| [[wikipedia:V850\|V850 series microcontroller]]. "Special Customer Version", appears to be closest in specs to V850E/CA1 model. Two on the logic board, perhaps one each for MG1 and MG2. Supported by GCC in "v850" architecture.		\| 76F0080GC \|\| Renesas/NEC \|\| 76F0018 \|\| [[wikipedia:V850\|V850 series microcontroller]]. "Special Customer Version", appears to be closest in specs to V850E/CA1 model. Two on the logic board, perhaps one each for MG1 and MG2. Supported by GCC in "v850" architecture.
	\|-		\|-
	\| 9N29<br/>SE874<br/><u>D</u>G \|\| ? \|\| ? \|\| Main interface IC? Only one on the board.		\| VHC<br/>32-S<br/>D1 31 \|\| ? \|\| 74VHC32 \|\| Quad 2-input OR gate
			\|-
			\| 9N25<br/>SE617<br/><u>D</u> <hr/> 4M27<br/>SE617<br/><u>D</u> \|\| Denso \|\| SE617 \|\| "Super fast rectifier 50-400 volts, 1 amp" - 8-pin, three on the board underside
			\|-
			\| 9N29<br/>SE874<br/><u>D</u>G \|\| Denso? \|\| SE874 \|\| Main interface IC? Only one on the board. Possible switching power supply control IC.
	\|-		\|-
	\| AU6801N1 \|\| Tamagawa \|\| Smartcoder AU6802N1 \|\| Resolver decoders, two on the logic board underside. Likely connected to D29 to sense MG1 and MG2 rotor angle.		\| AU6801N1 \|\| Tamagawa \|\| Smartcoder AU6802N1 \|\| Resolver decoders, two on the logic board underside. Likely connected to D29 to sense MG1 and MG2 rotor angle.

Malvineous: Add some IC numbers

2023-01-29T13:52:43Z

Add some IC numbers

← Older revision		Revision as of 13:52, 29 January 2023
Line 1:		Line 1:
	The Toyota G9200 series of inverters was used on a number of vehicles, including the third generation Prius.		The Toyota G9200 series of inverters was used on a number of vehicles, including the third generation Prius.

			== ICs ==

			{\|class="wikitable"
			! Markings !! Manufacturer !! Model !! Purpose
			\|-
			\| 074Z<br/>1069B<br/>JRC \|\| JRC \|\| NJM074 \|\| Quad J-FET input op-amp
			\|-
			\| 76F0080GC \|\| Renesas/NEC \|\| 76F0018 \|\| [[wikipedia:V850\|V850 series microcontroller]]. "Special Customer Version", appears to be closest in specs to V850E/CA1 model. Two on the logic board, perhaps one each for MG1 and MG2. Supported by GCC in "v850" architecture.
			\|-
			\| 9N29<br/>SE874<br/><u>D</u>G \|\| ? \|\| ? \|\| Main interface IC? Only one on the board.
			\|-
			\| AU6801N1 \|\| Tamagawa \|\| Smartcoder AU6802N1 \|\| Resolver decoders, two on the logic board underside. Likely connected to D29 to sense MG1 and MG2 rotor angle.
			\|}

	== Connectors ==		== Connectors ==

Malvineous: List all pin connections

2023-01-29T11:02:18Z

List all pin connections

New page

The Toyota G9200 series of inverters was used on a number of vehicles, including the third generation Prius.

== Connectors ==

This section lists the connectors found on the original factory inverter and where known, the purpose and characteristics of each pin in the connector.

<div style="clear: both; height: 0;" />
=== A59 (Control signals) ===

[[Image:Toyota G9200 connector A59.svg|right]]

{|class="wikitable"
! Identifier !! Pin !! Name !! Connects from !! Purpose
|-
| A59-1 || 1 || IGCT || Junction connector A55-11, then Power Management Control ECU pins A21-2 and A22-5 || ?
|-
| A59-2 || 2 || IDH || A/C Amplifier Assembly L17-27 || ?
|-
| A59-3 || 3 || VLO || Power Management Control ECU pin A21-11 || Unknown. When power switch on, should be below 1 V.
|-
| A59-4 || 4 ||colspan=3| -
|-
| A59-5 || 5 || CLK+ || Power Management Control ECU pin A22-21 || ?
|-
| A59-6 || 6 || REQ+ || Power Management Control ECU pin A22-33 || ?
|-
| A59-7 || 7 || MTH+ || Power Management Control ECU pin A22-30 || ?
|-
| A59-8 || 8 || HTM+ || Power Management Control ECU pin A22-24 || ?
|-
| A59-9 || 9 || +B2 || A59-10 (+B) || Backup for pin A59-10
|-
| A59-10 || 10 || +B || A59-9, and 12 V battery via 10 A fuse and IGCT relay, switched by Power Management Control ECU pin MREL || ?
|-
| A59-11 || 11 || S || 12 V battery via 5 A fuse || ?
|-
| A59-12 || 12 || NODD || Power Management Control ECU pin A21-21 || Inverter disable
|-
| A59-13 || 13 ||colspan=3| -
|-
| A59-14 || 14 ||colspan=3| -
|-
| A59-15 || 15 || CLK- || Power Management Control ECU pin A22-20 || ?
|-
| A59-16 || 16 || REQ- || Power Management Control ECU pin A22-32 || ?
|-
| A59-17 || 17 || MTH- || Power Management Control ECU pin A22-29 || ?
|-
| A59-18 || 18 || HTM- || Power Management Control ECU pin A22-25 || ?
|-
| A59-19 || 19 ||colspan=3| -
|-
| A59-20 || 20 ||colspan=3| -
|-
| A59-21 || 21 ||colspan=3| -
|-
| A59-22 || 22 ||colspan=3| -
|-
| A59-23 || 23 ||colspan=3| -
|-
| A59-24 || 24 ||colspan=3| -
|-
| A59-25 || 25 ||colspan=3| -
|-
| A59-26 || 26 ||colspan=3| -
|-
| A59-27 || 27 || GND1 || A59-28, and ground via A4 || ?
|-
| A59-28 || 28 || GND2 || A59-27, and ground via A4 || ?
|-
| A59-29 || 29 || GI || Power Management Control ECU pin A21-16, ECM pin D28-48 (G2O) || Engine speed? CAN?
|-
| A59-30 || 30 || DRN5 || ? || Shield for pin 29 (GI)
|-
| A59-31 || 31 || HSDN || Power Management Control ECU pin A22-31 || ?
|-
| A59-32 || 32 || DRN8 || ? || Shield for pin 31 (HSDN)
|-
| A59-33 || 33 || DRN2 || ? || Shield for pins 7/17 (HTM+/-)
|-
| A59-34 || 34 || DRN1 || ? || Shield for pins 8/18 (HTM+/-)
|-
| A59-35 || 35 || ILK || Power Management Control ECU pin A21-32 || ?
|-
| A59-36 || 36 || ILKO || Ground via c2 interlock switch || ?
|}

<div style="clear: both; height: 0;" />
=== B1 (12 V power) ===

This connector supplies approx 100 amps at around 14 V DC, for powering the vehicle's 12 V system and charging the 12 V battery.

{|class="wikitable"
! Identifier !! Pin !! Name !! Connects from !! Purpose
|-
| B1-1 || 1 || AMD || 12 V battery via 125 A fuse || Supply vehicle 12 V power and charge 12 V battery
|}

<div style="clear: both; height: 0;" />
=== D29 (MG1/2 resolver) ===

These signals are inputs read from the resolvers in the MG1 and MG2 electric motors. These are used to detect the precise angle of the rotor within each motor, so that among other things, the three-phase drive current can be applied in such a way as to smoothly turn the motor without any initial jump.

[[Image:Toyota G9200 connector D29.svg|right]]

{|class="wikitable"
! Identifier !! Pin !! Name !! Connects from !! Purpose
|-
| D29-1 || 1 || MRF || MG2 pin D1-3 || ?
|-
| D29-2 || 2 || MRFG || MG2 pin D1-6 || ?
|-
| D29-3 || 3 || MSN || MG2 pin D1-1 || ?
|-
| D29-4 || 4 || MSNG || MG2 pin D1-4 || ?
|-
| D29-5 || 5 || MCS || MG2 pin D1-5 || ?
|-
| D29-6 || 6 || MCSG || MG2 pin D1-2 || ?
|-
| D29-7 || 7 || GSN || MG1 pin D7-2 || ?
|-
| D29-8 || 8 || GSNG || MG1 pin D7-6 || ?
|-
| D29-9 || 9 || GCSG || MG1 pin D7-7 || ?
|-
| D29-10 || 10 || GCS || MG1 pin D7-3 || ?
|-
| D29-11 || 11 || GRF || MG1 pin D7-1 || ?
|-
| D29-12 || 12 || GRFG || MG1 pin D7-5 || ?
|-
| D29-13 || 13 || DRN6 || ? || Shield for pins 1-12
|}

<div style="clear: both; height: 0;" />
=== e1 (MG2 power) ===

This connection is used to supply power to the main MG2 electric motor, and to recover power during regenerative braking.

[[Image:Toyota G9200 connector e1.svg|right]]

{|class="wikitable"
! Identifier !! Pin !! Name !! Connects from !! Purpose
|-
| e1-1 || 1 || W || MG2 pin e2-1 (W) || Phase 1 power to/from MG2 electric motor
|-
| e1-2 || 2 || U || MG2 pin e2-3 (U) || Phase 2 power to/from MG2 electric motor
|-
| e1-3 || 3 || V || MG2 pin e2-2 (V) || Phase 3 power to/from MG2 electric motor
|}

<div style="clear: both; height: 0;" />
=== E2 (Aircon power) ===

This connector supplies high voltage DC power for the air conditioning compressor.

[[Image:Toyota G9200 connector E2.svg|right]]

{|class="wikitable"
! Identifier !! Pin !! Name !! Connects from !! Purpose
|-
| E2-1 || 1 || ACPB || Air conditioning compressor E1-2 (PB) ||rowspan=2| HV DC power for air conditioning compressor
|-
| E2-2 || 2 || ACPE || Air conditioning compressor E1-1 (PE)
|}

<div style="clear: both; height: 0;" />
=== f1 (MG1 power) ===

This connection is used to supply power to the MG1 electric motor, used for starting the combustion engine and generating electricity from it.

[[Image:Toyota G9200 connector f1.svg|right]]

{|class="wikitable"
! Identifier !! Pin !! Name !! Connects from !! Purpose
|-
| f1-1 || 1 || W || MG1 pin f2-3 (W) || Phase 1 power to/from MG1 electric motor
|-
| f1-2 || 2 || U || MG1 pin f2-2 (U) || Phase 2 power to/from MG1 electric motor
|-
| f1-3 || 3 || V || MG1 pin f2-1 (V) || Phase 3 power to/from MG1 electric motor
|}

<div style="clear: both; height: 0;" />
=== T1 (HV battery in/out) ===

This is where the high voltage traction battery is connected. Power is drawn in to run the electric motors, and sent out when charging the battery pack.

[[Image:Toyota G9200 connector T1.svg|right]]

{|class="wikitable"
! Identifier !! Pin !! Name !! Connects from !! Purpose
|-
| T1-1 || 1 || CEI || HV battery negative via relay and switched precharge resistor ||rowspan=2| HV battery power in for traction and out for recharging/regen braking
|-
| T1-2 || 2 || CBI || HV battery positive via relay
|}

[[Category:Toyota G9200]]
[[Category:Toyota]]
[[Category:Inverter]]