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Tesla Model 3 Front Drive Unit Hacking

Posted: Fri Feb 28, 2020 3:35 pm
by Jack Bauer
Setting up a thread to document the reverse engineering of the Model 3 front drive unit. The specimen is from a European 2019 car with just over 20k km on the clock.

Initial observation is the motor exhibits no cogging whatsoever while turning via the drive shafts. The plan will be in two parts :

1)Remove inverter and run the motor with a prius inverter so we can learn how to control it with the Openinverter system.

2)Reverse engineering the Tesla inverter to allow use with an open source logic board.



Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Fri Feb 28, 2020 4:53 pm
by johu
I think Teslabjörn says one of the motors is still asynchronous. If there is no cogging this might be the one.

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Fri Feb 28, 2020 5:19 pm
by Kevin Sharpe
johu wrote: Fri Feb 28, 2020 4:53 pm I think Teslabjörn says one of the motors is still asynchronous. If there is no cogging this might be the one.
"The dual-motor versions of the Model 3 have an induction motor in the front and a permanent magnet synchronous reluctance motor in the back"

https://arstechnica.com/cars/2019/04/mo ... -range-10/

Elon Musk - "AC induction front & switched reluctance, partial permanent magnet rear. Silicon Carbide inverters in both. Performance drive units are lot sorted for highest sigma output & get double the burn-in."

https://twitter.com/elonmusk/status/998 ... 48?lang=en

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Fri Feb 28, 2020 6:06 pm
by Jack Bauer
Yeah I'm wondering did they just use a resolver on both to avoid different hardware.

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Fri Feb 28, 2020 10:14 pm
by Kevin Sharpe
A useful background video of the front motor 8-)


Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Feb 29, 2020 6:00 am
by johu
Next firmware release will always assume asynchronous motors in the sine version and synchronous in the FOC version.

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Feb 29, 2020 12:26 pm
by Jack Bauer
so will it be possible to support resolver mode for async? asking for Elon:)

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Feb 29, 2020 12:55 pm
by arber333
Jack Bauer wrote: Sat Feb 29, 2020 12:26 pm so will it be possible to support resolver mode for async? asking for Elon:)
I join this plead since i discovered a good small application ACIM with resolver that would be shame to cut away... and others.
https://endless-sphere.com/forums/viewt ... +generator

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Feb 29, 2020 2:18 pm
by slow67
arber333 wrote: Sat Feb 29, 2020 12:55 pm
Jack Bauer wrote: Sat Feb 29, 2020 12:26 pm so will it be possible to support resolver mode for async? asking for Elon:)
I join this plead since i discovered a good small application ACIM with resolver that would be shame to cut away... and others.
https://endless-sphere.com/forums/viewt ... +generator
X2 I also have one of these starter/generators as well.

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Mon Mar 02, 2020 9:04 am
by Kevin Sharpe
Would anyone like to organise crowdfunding for a 3D scan of both motors?

viewtopic.php?f=10&t=184&p=7280#p7280

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Thu Mar 05, 2020 7:18 pm
by Jack Bauer
Front drive unit weigh in.

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sun Mar 08, 2020 5:47 pm
by Jack Bauer

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sun Mar 08, 2020 6:20 pm
by JaniK
Its not Alien technology after all huh? ;)

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Fri Apr 10, 2020 4:17 pm
by Kevin Sharpe
Munro: Electric Motor Comparison MY-M3


Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Mon Apr 20, 2020 5:54 pm
by Kevin Sharpe
Munro: Changes inside the Model Y Front EDM and Comparison to M3


Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Fri Nov 27, 2020 11:58 pm
by SKB123
Question - could I assume the work being done on the rear will also work on the front motor or is there something obvious I'm missing?
I'm going to use the pirus control for now till I get mounts sorted

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Nov 28, 2020 1:02 am
by Isaac96
It's quite different. Front motor is induction, rear motor is permanent magnet.
The control board may be similar, but the power stage is also probably different, since the rear motor is quite a bit more powerful.

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Nov 28, 2020 8:44 am
by Jack Bauer
While the motors are different the inverters are practically the same. The solution for the rear du will work just as well on the front:)

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Nov 28, 2020 7:44 pm
by Isaac96
Wow! Is there any difference in terms of power ability? They're still running the small-ish SiC modules in there, doesn't seem very Tesla to use more than are necessary.

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Sat Nov 28, 2020 7:58 pm
by arber333
Jack Bauer wrote: Sat Nov 28, 2020 8:44 am While the motors are different the inverters are practically the same. The solution for the rear du will work just as well on the front:)
Elon going all out lowering price on inverter manufacturing...

Re: Tesla Model 3 Front Drive Unit Hacking

Posted: Tue Apr 15, 2025 6:10 am
by hansvwtesla
Hi Good day,

The progression with the front drive unit looks good !

I am setting up a project for a dual drive model 3 conversion.
But i am running in to the problem that the frontmotor is turned 180 degrees so has to sit behind the axle.

Which in my opinion is strange as the need different mechanicals for tesla.. It would have been easier to use the similar motor position twice... I would think..
But I have seen the rear motor cannot be turned in reverse ( full power ) but what about the front motor ? Can that be used in reverse ? as a slave motor to the Rear-master motor ?
So I want to use both motor but I want the front motor to spin the other way around.... Would that be possible , bij changing around the poles in the slave front motor....

Would love to hear your feed back

kind regards Hans