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Der Panzer Tesla Powered BMW E31

Posted: Mon Jan 21, 2019 11:12 am
by Jack Bauer
For those unfamilliar with the project here is a Youtube playlist of videos from day one to late last year :



Der Panzer is a BMW E31 I purchased in a very sad state in August of 2014. It has always been Heubner powered and indeed sported the first kit I purchased from Johannes driving a DMOC 645 inverter and Siemens 1PV5135 motor. It destroyed the torque converter in a ZF 5HP24 automatic gearbox when I accidently revved the motor to 10k rpm:) Next up I converted to a 5 speed manual from a BMW E39 523i. The layshaft was ejected through the side housing when I cranked up to 50% regen. A replacement suffered a similar fate. Next up was a ZF 6 speed from an E60 530D. This lasted well and even survived a tuning session with Johannes when we reached 130kw. Not bad for an 80kw motor.

Real fun began in 2017 when I was given a Tesla Large rear drive unit. This was fitted to the E31 along with an open source control board based on Heubner technology. Moron here then decided it needed to be "motorsport proven" and promptly put the car into the wall at Mondello Park race track :


Once the running gear had been repaired it was then time to head to a dyno day at StoneMotorsport :

Not bad for slip control:)

So then the car was sent to an Irish version of Chip Foose for a complete bodywork repair and respray which is nearly complete. Attached a few pics of the progress so far.

Re: Der Panzer Tesla Powered BMW E31

Posted: Mon Jan 21, 2019 5:49 pm
by sfk
Love that colour! 8-)

Re: Der Panzer Tesla Powered BMW E31

Posted: Mon Jan 21, 2019 9:29 pm
by Peter
Excellent colour indeed Damien. Cant wait to see it all finished and on the Autobahn :-) Peter

Re: Der Panzer Tesla Powered BMW E31

Posted: Sat Mar 23, 2019 2:03 pm
by Jack Bauer
Visited the paint shop this morning to test the latest V4.12 software on the Panzer.

Re: Der Panzer Tesla Powered BMW E31

Posted: Thu Apr 11, 2019 6:28 pm
by Jack Bauer
Mr.Foose tells me the Panzer will return on Wednesday next the 17th.

Re: Der Panzer Tesla Powered BMW E31

Posted: Sat Apr 20, 2019 3:27 pm
by Jack Bauer
Der Panzer has returned :) :) :)

Re: Der Panzer Tesla Powered BMW E31

Posted: Sun Apr 21, 2019 2:39 pm
by Jack Bauer
Short little walk around video :

Re: Der Panzer Tesla Powered BMW E31

Posted: Tue Apr 30, 2019 6:20 pm
by Jack Bauer
Got the Panzer charging today. First time in the 6 months she's been with the painter.

Re: Der Panzer Tesla Powered BMW E31

Posted: Tue Apr 30, 2019 6:23 pm
by sfk
It took 6 months to get it painted?

Re: Der Panzer Tesla Powered BMW E31

Posted: Tue Apr 30, 2019 7:32 pm
by Jack Bauer
Welcome to Ireland.

Re: Der Panzer Tesla Powered BMW E31

Posted: Fri May 10, 2019 5:36 pm
by Jack Bauer
Front back together. Underside painted. And the question the whole internet has wanted to know: The Weight!

Re: Der Panzer Tesla Powered BMW E31

Posted: Mon May 13, 2019 6:53 pm
by Jack Bauer
Seems putting your car into the wall at the track has a detrimental effect on filament lamps. Spent 2 hours changing almost every bulb in the Panzer. Another reason to upgrade to leds.

Re: Der Panzer Tesla Powered BMW E31

Posted: Sat May 18, 2019 6:00 pm
by Jack Bauer
Panzer NCT repairs today. Steering idler arm was a tour de force as the ball joint taper was on there since 1996. Fitted a new door brake on the driver side and for the first time in nearly 5 years of ownership the door stays open on its own.

Re: Der Panzer Tesla Powered BMW E31

Posted: Mon May 20, 2019 6:57 pm
by Jack Bauer

Re: Der Panzer Tesla Powered BMW E31

Posted: Tue May 21, 2019 3:08 pm
by Jack Bauer

Re: Der Panzer Tesla Powered BMW E31

Posted: Tue May 21, 2019 7:56 pm
by Kevin Sharpe
congratulations on such an important milestone :D

Re: Der Panzer Tesla Powered BMW E31

Posted: Thu May 23, 2019 4:55 pm
by Jack Bauer
Thanks to the help of a forum member who kindly wrote the software we now have working speedometer and tachometer.

Re: Der Panzer Tesla Powered BMW E31

Posted: Thu May 23, 2019 5:21 pm
by doobedoobedo
Glad it works :)

Re: Der Panzer Tesla Powered BMW E31

Posted: Thu May 23, 2019 6:01 pm
by arber333
JB can you tell us what signal you use to calculate RPM and speed from?

Re: Der Panzer Tesla Powered BMW E31

Posted: Fri May 24, 2019 4:32 pm
by Jack Bauer
Sure. I mounted a proximity sensor on the Tesla drive unit pointing at the inboard driveshaft flange on the right side. It counts the 6 bolt heads on the flange for every wheel rotation. The arduino then translates this into 9 pulses to drive the speedometer and 20 pulses to drive the tacho at half the motor rpm. So 3k indicated on the tach is 6k motor speed. Reason for this is I don't have the ability as yet to create a new fascia for the tacho to go to 16k rpm:)

Re: Der Panzer Tesla Powered BMW E31

Posted: Fri May 24, 2019 4:33 pm
by Jack Bauer
Panzer gets a tailpipe:)

Re: Der Panzer Tesla Powered BMW E31

Posted: Fri May 24, 2019 4:46 pm
by doobedoobedo
That's simultaneously hilarious and awesome.

Re: Der Panzer Tesla Powered BMW E31

Posted: Sat May 25, 2019 6:55 pm
by Bigpie
Is it not a tad inconvenient to have to bend down and plug in?
This only occurred to me because I've pulled my back and I'd look a sorry sack trying to plug that in.

Looks cool though.

Re: Der Panzer Tesla Powered BMW E31

Posted: Tue May 28, 2019 7:48 pm
by Jack Bauer
More Panzer progress. Chademo port and hv control box installation and final part of boot floor.

Re: Der Panzer Tesla Powered BMW E31

Posted: Sun Jun 02, 2019 6:15 pm
by Kevin Sharpe
Damien was literally dancing in the street today :D

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