Using a type 2 EVSE with a type 1 charger  [SOLVED]

Introduction and miscellaneous that we haven't created categories for, yet
Post Reply
User avatar
catphish
Posts: 954
Joined: Fri Oct 08, 2021 11:02 pm
Location: Dorset, UK
Has thanked: 93 times
Been thanked: 179 times

Using a type 2 EVSE with a type 1 charger

Post by catphish »

I have been investigating why charging using a Leaf PDM hasn't been working. It turns out that the main reason is that the PDM is designed to be used with a Type 1 EVSE, but has been put in a vehicle with a Type 2 socket.

The CP protocol is the same, but the PP protocol is different.

Would anyone be able to point me to a circuit to allow a Type 2 EVSE (and vehicle socket) to be used with a Type 1 charger?
User avatar
Bigpie
Posts: 1585
Joined: Wed Apr 10, 2019 8:11 pm
Location: South Yorkshire, UK
Has thanked: 74 times
Been thanked: 299 times

Re: Using a type 2 EVSE with a type 1 charger

Post by Bigpie »

I wasn't aware they differed? Got any links to details? I thought both was J1772?
VW Beetle 2003
Outlander front generator
Prius Gen 3 inverter (EVBMW logic board)
Outlander charger
3x Golf GTE batteries
Chademo Charging
Outlander water heater
User avatar
catphish
Posts: 954
Joined: Fri Oct 08, 2021 11:02 pm
Location: Dorset, UK
Has thanked: 93 times
Been thanked: 179 times

Re: Using a type 2 EVSE with a type 1 charger

Post by catphish »

Bigpie wrote: Tue Dec 13, 2022 2:39 pm I wasn't aware they differed? Got any links to details? I thought both was J1772?
That's actually a good question, and I'm not entirely sure about the answer. Type 1 has a release switch, and type 2 has current capacity detection. Also some vehicles have resistors in the vehicle, and some don't.
User avatar
Bigpie
Posts: 1585
Joined: Wed Apr 10, 2019 8:11 pm
Location: South Yorkshire, UK
Has thanked: 74 times
Been thanked: 299 times

Re: Using a type 2 EVSE with a type 1 charger

Post by Bigpie »

I think the only thing that differs, is the PP having a resistance on it for the cable capacity. When I made my type 2 to type 1 cable for public charging, I had to put a resistor in the type 2 side for the lower of the cable rating and the connector ratings. This didn't get connected to the PP line on the cable towards the type 1 side.

Looking at the wikipedia page I used to implement J1772
https://en.wikipedia.org/wiki/SAE_J1772
https://en.wikipedia.org/wiki/SAE_J1772 ... ircuit.svg
Only the car is looking at the PP signal, though maybe some untethered EVSE's might also look at it to adjust the PWM accordingly?


Does the socket have any resistance between PP and PE?
VW Beetle 2003
Outlander front generator
Prius Gen 3 inverter (EVBMW logic board)
Outlander charger
3x Golf GTE batteries
Chademo Charging
Outlander water heater
tom91
Posts: 1270
Joined: Fri Mar 01, 2019 9:15 pm
Location: Bristol
Has thanked: 97 times
Been thanked: 201 times

Re: Using a type 2 EVSE with a type 1 charger

Post by tom91 »

Do you have a type one port to check if it has a pull down?

Type one reference found online.
image.png
Type 2 cable plug resistances
image.png
What you need to do is spoof the resistances so it ends up matching the type 1 values.
Founder Volt Influx https://www.voltinflux.com/
User avatar
catphish
Posts: 954
Joined: Fri Oct 08, 2021 11:02 pm
Location: Dorset, UK
Has thanked: 93 times
Been thanked: 179 times

Re: Using a type 2 EVSE with a type 1 charger

Post by catphish »

tom91 wrote: Tue Dec 13, 2022 7:35 pm What you need to do is spoof the resistances so it ends up matching the type 1 values.
I've only just seen this reply. After getting some proper sleep I've realised the problem is quite obvious:

Type 1: 120Ω = connected, 480Ω = disconnect switch pressed
Type 2: 220Ω = 32A cable, 680Ω = 16A cable

So I'd have to consider a circuit like this to spoof a 120 ohm load when any EVSE is connected. The charger is represented by +5v and the EVSE is represented by the 680Ω resistor.
Attachments
Screenshot at 2022-12-18 14-07-40.png
Screenshot at 2022-12-18 14-07-40.png (7.52 KiB) Viewed 654 times
tom91
Posts: 1270
Joined: Fri Mar 01, 2019 9:15 pm
Location: Bristol
Has thanked: 97 times
Been thanked: 201 times

Re: Using a type 2 EVSE with a type 1 charger

Post by tom91 »

Indeed something that simple would work, the remaining question is does the PDM control a locking motor?
Founder Volt Influx https://www.voltinflux.com/
User avatar
catphish
Posts: 954
Joined: Fri Oct 08, 2021 11:02 pm
Location: Dorset, UK
Has thanked: 93 times
Been thanked: 179 times

Re: Using a type 2 EVSE with a type 1 charger  [SOLVED]

Post by catphish »

It turns out that the Leaf PDM supports type 2 PP lines without this hack. The reason mine wasn't working is because the PE line was disconnected / floating!
Post Reply