Ford Fusion Hybrid inverter what is this?
Posted: Wed Sep 07, 2022 5:22 am
So I saw an ad for a 2014 Fusion inverter for $60 locally, figured why not try to figure out if it's usable or not, since the only teardown I've seen online is by Weber auto.
And well, I figured out the gate drive pwm signals for the main gate driver board, and then decided to try the boost converter pwm signals.
Well that's when it went pear shaped, I was putting in 3.3v 50% square wave at maybe 100hz pwm to see if I got any response, found 2 test pads next to each other labeled VVC-L and VVC-H, tried turning on L for boosting (without realizing that the igbt has to have high side on always except when boosting. I guess it shorted out the igbt and toasted it. Crazy b/c all I am using is a 10A bench psu at 14v and the only capacitor was the smallish one for the boost converter. And this module is beefy, weighs at least 2.5x as much as a 1200v 300A Mitsubishi half bridge I have here.
Tested the module and it's 100% shorted out on the low side, basically shorting out the inductor (whose other end is directly connected to hv battery +) to battery -.
Tried taking it apart but this thing is something else... Never seen an igbt like this, especially with so many connections, a total of 20 soldered connections plus the 3 high current screw terminal ones.
Seems to have some sort of faraday cage under the cover, but I couldn't dig any deeper because whatever potting compound they used is crazy strong, knife can barely scratch it.
Wondering if this is one of those weird SiC IGBT hybrids.
Btw this whole thing is apparently made by Toshiba in japan, their logo is on all PCBs and the module as well.
And well, I figured out the gate drive pwm signals for the main gate driver board, and then decided to try the boost converter pwm signals.
Well that's when it went pear shaped, I was putting in 3.3v 50% square wave at maybe 100hz pwm to see if I got any response, found 2 test pads next to each other labeled VVC-L and VVC-H, tried turning on L for boosting (without realizing that the igbt has to have high side on always except when boosting. I guess it shorted out the igbt and toasted it. Crazy b/c all I am using is a 10A bench psu at 14v and the only capacitor was the smallish one for the boost converter. And this module is beefy, weighs at least 2.5x as much as a 1200v 300A Mitsubishi half bridge I have here.
Tested the module and it's 100% shorted out on the low side, basically shorting out the inductor (whose other end is directly connected to hv battery +) to battery -.
Tried taking it apart but this thing is something else... Never seen an igbt like this, especially with so many connections, a total of 20 soldered connections plus the 3 high current screw terminal ones.
Seems to have some sort of faraday cage under the cover, but I couldn't dig any deeper because whatever potting compound they used is crazy strong, knife can barely scratch it.
Wondering if this is one of those weird SiC IGBT hybrids.
Btw this whole thing is apparently made by Toshiba in japan, their logo is on all PCBs and the module as well.