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LDU inverter gate drive PCB fault finding

Posted: Tue May 31, 2022 4:43 pm
by Boxster EV
I’m playing with one of these on the bench out of a spare inverter. Does anyone have any specs or guidance on fault finding them?

Re: LDU inverter gate drive PCB fault finding

Posted: Fri Jun 03, 2022 11:22 am
by fredd90
Hello

When I repaired the three pcbs, i digged deep In the manual to the igbt controller pdf.

https://www.mouser.se/ProductDetail/726-1ED020I12FA2XUM

I traced down fault at the igbt and transistors/mosfets.
And resistors/diodes between igbt controller and transistors/mosfet.

A litte error will be fatal because that you have 400vdc in to that little pcb.

Re: LDU inverter gate drive PCB fault finding

Posted: Sun Jun 05, 2022 5:41 pm
by Boxster EV
Thanks, the spec sheet is helpful. I’ll start playing.
Infineon-1ED020I12FA2-DS-v03_00-EN-1225902.pdf
(640.61 KiB) Downloaded 222 times
Not sure I’ve got the cajonas to desolder the whole PCB and replace everything en masse like you did.

Re: LDU inverter gate drive PCB fault finding

Posted: Thu Jun 09, 2022 8:38 am
by Boxster EV
fredd90 wrote: Fri Jun 03, 2022 11:22 am
A litte error will be fatal because that you have 400vdc in to that little pcb.

Your’re not wrong - IGBT driver is fried. The part is currently out of stock. 🤨

0C3C4D88-5760-474A-93BA-2E9D1B8808AB.jpeg

Re: LDU inverter gate drive PCB fault finding

Posted: Mon Jun 20, 2022 8:54 pm
by Boxster EV
I don’t know why this IGBT driver fried itself, but I managed to repair the board by transferring a second-hand semiconductor over from a parts bin inverter section courtesy of Damien – in fact this is the second LDU that’s been successfully repaired using these scrap parts.

Very important that the lacquer type material that covers the component needs to be removed by warming it up before de-soldering - used a hot air solder station for the removal process and was very careful not to damage the PCB with too much heat.

Upon powering up the inverter, the red fault LED is no longer illuminated and the inverter now goes into run mode without an overcurrent error.
9D825808-BAA2-4E96-AF99-623581871673.jpeg
CE2AF097-FF48-41EF-B05F-BBF4B626DCD3.jpeg
217C038C-5E25-4880-A6C1-BBE4E5D3B987.jpeg

FDBA0B7B-31D3-491A-B7CE-844BC340BB82.jpeg

Re: LDU inverter gate drive PCB fault finding  [SOLVED]

Posted: Mon Jun 20, 2022 9:04 pm
by Boxster EV
Made a quick beginner’s guide video whilst doing a bench test.


Re: LDU inverter gate drive PCB fault finding

Posted: Wed Jun 22, 2022 2:21 am
by jon volk
Nice save!

Re: LDU inverter gate drive PCB fault finding

Posted: Wed Jun 22, 2022 6:05 am
by Boxster EV
jon volk wrote: Wed Jun 22, 2022 2:21 amNice save!
Think the parts originally came from you. Thanks!