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Re: VW Touran powered by Nissan Leaf

Posted: Fri Jun 19, 2020 8:36 am
by johu
Added some branding 8-)

Will get the E license plate in two weeks.

Need to work on those rust patches eventually.

Re: VW Touran powered by Nissan Leaf

Posted: Fri Jun 19, 2020 5:31 pm
by Berdi
Sincerely Congratulations !!!!

Re: VW Touran powered by Nissan Leaf

Posted: Fri Jun 19, 2020 6:02 pm
by arber333
johu wrote: Fri Jun 19, 2020 8:36 am Will get the E license plate in two weeks.
Very nice!

Why do you need E licence plate? Do you get any benefit on parking/charging because of it?

Re: VW Touran powered by Nissan Leaf

Posted: Sat Jun 20, 2020 8:24 am
by johu
Thank you :)

Yes in Kassel you can park for free with E plate. Not that I go there often, but still. Plus it proves that my little E- isn't just a fake 8-)

That said plugin hybrids also get the E plate :roll:

Re: VW Touran powered by Nissan Leaf

Posted: Sat Jun 20, 2020 9:01 am
by RetroZero
Nice one Johannes

Re: VW Touran powered by Nissan Leaf

Posted: Sat Jun 20, 2020 1:06 pm
by JaniK
I am going to need that text you have under my licence plate too. Is it a sticker on the frame?

I have been thinking about some openinverter.org stickers for some time. Is it something someone is doing allready? Stickers could be nice product to send in a letter mail for a fixed price that would make some level support in price too.

Re: VW Touran powered by Nissan Leaf

Posted: Sun Jun 21, 2020 12:48 am
by Isaac96
JaniK wrote: Sat Jun 20, 2020 1:06 pm I have been thinking about some openinverter.org stickers for some time. Is it something someone is doing allready? Stickers could be nice product to send in a letter mail for a fixed price that would make some level support in price too.
I'm interested in some OpenInverter stickers too (car is finally running).

-Isaac

Re: VW Touran powered by Nissan Leaf

Posted: Sun Jun 21, 2020 6:10 am
by johu
It was printed directly on there: https://kennzeichenhalterung.de/
They were like 6€ each.

The text is just their standard font, openinverter logo is attached. It says "Ein OPENINVERTER.ORG Elektro Umbau" equivalent to "An OPENINVERTER.ORG Electric Conversion"

I can also get some more printed and put them on the shop, what do you think?

Re: VW Touran powered by Nissan Leaf

Posted: Sun Jun 21, 2020 6:16 am
by Kevin Sharpe
johu wrote: Sun Jun 21, 2020 6:10 am I can also get some more printed and put them on the shop, what do you think?
Great idea... can you also add some T-Shirts to the shop? 8-)

Re: VW Touran powered by Nissan Leaf

Posted: Sun Jun 21, 2020 6:21 am
by johu
Yes I will look into that 8-)
Obviously that would say "Building sine waves since 2008" :)
Or it could say "Demystifying EV technology (since 2008)"
What do you think?

Re: VW Touran powered by Nissan Leaf

Posted: Sun Jun 21, 2020 6:31 am
by Kevin Sharpe
johu wrote: Sun Jun 21, 2020 6:21 am What do you think?
I like "Building sine waves since 2008" and maybe a version in German :)

Re: VW Touran powered by Nissan Leaf

Posted: Sun Jun 21, 2020 10:45 am
by JaniK
Cool, didn't know they were available that easy.

As Kevin stated, maybe a version in german.
Ein, zwei, dreiphasig.. ;)

German stickers fits nicely for little OEM look in our german cars.. ;)

Re: VW Touran powered by Nissan Leaf

Posted: Sun Jun 21, 2020 3:38 pm
by mdrobnak
JaniK wrote: Sun Jun 21, 2020 10:45 am Cool, didn't know they were available that easy.

As Kevin stated, maybe a version in german.
Ein, zwei, dreiphasig.. ;)

German stickers fits nicely for little OEM look in our german cars.. ;)
I see what you did there. :D

Re: VW Touran powered by Nissan Leaf

Posted: Wed Jul 01, 2020 5:48 pm
by johu
Final step done - E-Kennzeichen :)

Almost a bit boring with nothing left to do ;) I will wrap the damaged chrome grill in blue. Maybe I will fit an android "radio" like Shane.

Re: VW Touran powered by Nissan Leaf

Posted: Wed Jul 01, 2020 6:09 pm
by JaniK
:mrgreen: nice. If its finished maybe take some time off and I bet you will get a lightbulb moment and want to invent something new again :)

Re: VW Touran powered by Nissan Leaf

Posted: Thu Jul 02, 2020 6:45 pm
by mcgousha
Congrats Johannes,

It must be great to see that E plate as evidence of all the hard work.

I have yet to use the "radio" for anything other than playing with settings on the inverter and watching plots of data....but it's great for that :)

Re: VW Touran powered by Nissan Leaf

Posted: Thu Jul 02, 2020 8:07 pm
by RetroZero
I have a Blaupunkt Philadelphia 835 (from Polo) that might do the job... Pm me if you're interested 😉

Re: VW Touran powered by Nissan Leaf

Posted: Wed Jul 08, 2020 10:36 pm
by johu
I made a playlist of all Touran related videos:


Thanks, will see what a Blaupunkt Philadelphia is and might get back to you :)

EDIT: checked the Blaupunkt. While it would certainly be an improvment it does not have Wifi, so I won't be able to tap into the inverter or VCU. Thanks anyway!

Re: VW Touran powered by Nissan Leaf

Posted: Thu Jul 09, 2020 5:35 am
by RetroZero
A bit off topic, but putting a wifi dongle on a USB aux would not get a connection?

Re: VW Touran powered by Nissan Leaf

Posted: Sat Jul 18, 2020 3:53 pm
by johu
RetroZero wrote: Thu Jul 09, 2020 5:35 am A bit off topic, but putting a wifi dongle on a USB aux would not get a connection?
It would rather surprise me, is there even a browser on it?

Today I worked on cruise control. Basically implemented the resume function and added a ramp. So when you press "+" or "-" or resume, it actually ramps up or down the speed at a defined rate. Much smoother operation now.

See stm32-car project for details

Re: VW Touran powered by Nissan Leaf

Posted: Sun Aug 23, 2020 12:29 pm
by johu
Started looking into the noisy DC/DC converter issue (noisy as in fan vibration). I removed the fan and ran it, it really vibrates a lot. Most be cheap and has quite some run out. So have ordered a Papst replacement fan.

Also the shaft coupler vibrates at around 3000rpm on regen. I think I will eventually replace it with a solid construction (no claw coupling).

Re: VW Touran powered by Nissan Leaf

Posted: Mon Aug 24, 2020 7:25 am
by Speedy
How much effort is to take everything apart to get to the coupler? I'd imagine it's a fair bit huh

Re: VW Touran powered by Nissan Leaf

Posted: Mon Aug 24, 2020 7:19 pm
by johu
Speedy wrote: Mon Aug 24, 2020 7:25 am How much effort is to take everything apart to get to the coupler? I'd imagine it's a fair bit huh
Oh yes indeed. Will probably tackle this in fall/winter so I can start out with a more silent car next spring.

Today I tried to convince my wife that you can go on long trips with an EV. Here is what happened:
I cruised on A7 at 120km/h . It's very hilly around Kassel (Germans know this as Kasseler Berge). So consumption was rather high at 21 kWh/100km. Sure enough the SoC needle dropped quite fast and I got off to a fast charger. There was already a Porsche Taycan charging there so charging speed dropped to 25kW. So we quickly took dog for a walk and went to the next fast charger. Arrived there with my glorious collection of RFID cards only to read "please use the app".
But I didn't bring a smart phone.
Called service. They started the charging session which quit after 5s: charger fault.
Ok I thought, this is a small problem as we still had enough juice to at least reach an AC charger and I had brought the 11kW charger.
So got back in, put the key in ignition and..... it wouldn't turn. No matter how hard I tried and how much I wiggled - nothing.
A worker lent me a bottle of WD40, no good. He said he knew his way around VW and disassembled the steering wheel :) But he couldn't fix the issue.
Finally we decided to get a flatbed truck. They bring you to the nearest garage by default. "But sir, this car is a bit special, it's converted to electric". Of course I had to pop the hood and let him take pictures. And we decided to rather bring the car back come. On Diesel power :twisted:

So here I am back home and learning some lock picking. Who thought that in a home brew EV the god damn key mechanism would ruin your trip :x
Wife convincing will need another go ;)

Re: VW Touran powered by Nissan Leaf

Posted: Mon Aug 24, 2020 7:30 pm
by mdrobnak
You can't make this up!

Sorry to hear this happened, but in retrospect quite humorous!

Lesson: always bring cell phone and clearly WD-40 :D

-Matt

Re: VW Touran powered by Nissan Leaf

Posted: Mon Aug 24, 2020 8:34 pm
by Speedy
Oh dear, that must have been really frustrating but at least it was an OEM part that failed and nothing EV related.

I won't ask what the wife thought of it all :D