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Re: Tesla Small Drive Unit Support Thread
Posted: Fri Jun 21, 2019 7:22 am
by PoloLbricolo
Thanks a lot guys, it worked !
It appears that the bug with 'speedkp' is not fixed. I did put it to 1 and it worked perfectly. The car is totaly different now.

Re: Tesla Small Drive Unit Support Thread
Posted: Fri Jun 21, 2019 12:28 pm
by Jack Bauer
Excellent

Even I didn't know about that.
Re: Tesla Small Drive Unit Support Thread
Posted: Fri Jun 21, 2019 2:53 pm
by tom91
A gotya Johannes found out after at Zero-EV we had the same issue and went to the source for help.
Re: Tesla Small Drive Unit Support Thread
Posted: Mon Jun 24, 2019 8:34 pm
by Jack-Lee
Hi,
i have a SDU and installed a Controller von Damien.
Sadly the documentation is not realy "Noob-Friendly". Is there a Parameter-Setup for the "first Start" ? I dont want to kill the Inverter on first try.
Thx

Re: Tesla Small Drive Unit Support Thread
Posted: Mon Jun 24, 2019 9:19 pm
by PoloLbricolo
Hi,
I think there is a parameter file on the SDU repository on Damian github. It's called driftparams.json if i'm not mistaken.
https://github.com/damienmaguire
Furthermore, can ask my boss if he is willing to share the parameters that we use.
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Jun 25, 2019 6:10 am
by Jack Bauer
Firstly, if you purchased the board from me it will come with parameters loaded. If not here is the set I use :
https://github.com/damienmaguire/Tesla- ... s_SDU.json
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Jun 25, 2019 3:36 pm
by Jack-Lee
Hi,
Patrick Hagemann here

About two months ago I bought a board from you (built up and tested).
The values for maximum current etc. are set to 5000A, so I was careful if the other parameters are correct.
Thx for the help.
Re: Tesla Small Drive Unit Support Thread
Posted: Sat Aug 03, 2019 8:00 am
by Jack Bauer
The current sensor used on the small drive unit is the Melexis MLX91209.
https://www.mouser.ie/ProductDetail/Mel ... 4jl%2Fc%3D
The 7.3mV/mT version.
Re: Tesla Small Drive Unit Support Thread
Posted: Sat Aug 03, 2019 10:12 am
by Evtorque
Hi Guys
New here and not sure if there is diagram for the front and rear small drive controller plug wires.
Thanks in advance Conrad
Re: Tesla Small Drive Unit Support Thread
Posted: Sat Aug 03, 2019 12:11 pm
by Kevin Sharpe
Evtorque wrote: ↑Sat Aug 03, 2019 10:12 amNew here and not sure if there is diagram for the front and rear small drive controller plug wires.
Does this help?
https://github.com/damienmaguire/Tesla-Front-Drive-Unit
current sensors from the manufacturer
Posted: Mon Aug 05, 2019 6:14 pm
by Lee Malo
When replacing a current sensor does it need to be programed ? The manufacturer states the sensor is programmable . Is the current sensor a drop in and solder or does it need to be programed ? Here is a link to Mouser stating it is programable -
https://www.mouser.com/ProductDetail/Me ... DN4jl%2Fc=
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Aug 06, 2019 7:52 am
by PoloLbricolo
I'ts drop in, just make sure you have it in the correct orientation.
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Aug 06, 2019 11:26 am
by Lee Malo
Are both current sensors oriented the same way ?
Re: Tesla Small Drive Unit Support Thread
Posted: Wed Aug 07, 2019 9:00 am
by Jack Bauer
They do not need programming and yes they both go in the same way.
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 08, 2019 7:30 am
by Evtorque
Cheers mate
What contactor and pre are everyone using?
Cheers Conrad
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 08, 2019 9:59 am
by Evtorque
Thanks mate
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 15, 2019 10:06 am
by Evtorque
Does anyone have a link for a contactor and fuse supplier for one of these.
Cheers CG
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 29, 2019 8:18 am
by Jack Bauer
So a quick announcement on board pricing and lead times. Of late I have been experiencing untold problems with delays and quality from my pcb builder. Some customers have been waiting months for boards which is unacceptable. I have been working to resolve this and am pleased to announce that I have a new pcb maker signed up. Boards will be machine assembled and undergo AOI. This will let me have boards in stock almost all the time reducing lead times to a matter of days and resolving a lot of quality problems. Bad news is a slight price increase on drive unit boards from 500 to 600 euros for built and tested. Bare pcb pricing remains the same.
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 29, 2019 7:56 pm
by ViktorT
I wonder if anyone knows the size of bolts for the small driveunits to fit each of the motorbrackets?
Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 4:39 pm
by Kevin Sharpe
We've been running some tests on the VW Bus project (
here) using a ~200V Toyota Prius battery. The integrated contactors, pre-charge components, and safety disconnect make this a recommended test tool for anyone using the SDU in a project

Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 6:00 pm
by tom91
Kevin Sharpe wrote: ↑Sun Sep 08, 2019 4:39 pm
We've been ... in a project
Mind sharing the parameters you have been using?
Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 7:51 pm
by Jack Bauer
Same as in the parameter thread.
Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 8:00 pm
by tom91
No compensation for the voltage? Makes the drive unit quite laggy down low.
Re: Tesla Small Drive Unit Support Thread
Posted: Mon Sep 23, 2019 12:23 pm
by iak78612
Just busted my current sensor

and if you can't tell from my question then I'll say it explicitly. I'm a noob.
My replacement current sensors will be getting here in a couple of days. Do I just pull out the old sensors from the "goo" and drop the new ones in? or is there something more involved?
Thanks!
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Sep 24, 2019 8:58 am
by Jack Bauer
Yes they go back into the goo. Just be aware of the orientation mark on the device.