Mainboard v3 future

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johu
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Mainboard v3 future

Post by johu »

I have now sold off all pre-fabricated V3 main boards. It took quite a long time to do so, now I'm not sure if it's worth the effort and money to order new ones. Don't get me wrong, I still think it's a good design but low volume manufacturing is quite a drag and if you want it done cheaply you have to go to China and order in 1000 quantities. So I do consider dropping SMD designs altogether and go back to through hole for low volume electronics.

So if I find 10 people interested in this (community or 1:1 supported version)
https://openinverter.org/shop/index.php ... duct_id=53
or this
https://openinverter.org/shop/index.php ... duct_id=51

I would go ahead an order another batch. Basically I would set stock quantity to 10 and when sold out place the order. From there on it's 4 weeks + shipping.

Update:
I say if 4 people prepay boards (community or supported, w/ or w/o Leaf adapter) I'd get a batch of 12 made (remaining 3 panels). So once we have a list of 4 here, I'd open shop for 4 boards so no one unaware of this thread orders one and is then disappointed by the lead time.
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Re: Mainboard v3 future

Post by doobedoobedo »

I don't know how many you got made up, but well done.

I'm certainly happy with mine and I'd recommend getting a tested board to others. I hope you get to do another batch soon.
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Re: Mainboard v3 future

Post by zippy500 »

I want to buy a rev3 board, would you want a list of people before ordering ?

I am waiting for the elusive leaf motor coupler to appear :?
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Re: Mainboard v3 future

Post by johu »

zippy500 wrote: Wed Nov 13, 2019 10:15 am I want to buy a rev3 board, would you want a list of people before ordering ?
Yes lets do one here, see how many we get.
I say if 4 people prepay boards (community or supported, w/ or w/o Leaf adapter) I'd get a batch of 12 made (remaining 3 panels). So once we have a list of 4 here, I'd open shop for 4 boards so no one unaware of this thread orders one and is then disappointed by the lead time.
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Re: Mainboard v3 future

Post by D@F »

hi all, i'm interrested in one or two set of community board.
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Re: Mainboard v3 future

Post by johu »

So two more - spread the word :)
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Re: Mainboard v3 future

Post by johu »

I got another inquiry for a V2 Leaf kit so that makes it 4. So everyone interested please head over to the shop and put your money where your mouth is :)
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Re: Mainboard v3 future

Post by D@F »

ok i will make the order on next week. thanks.
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Re: Mainboard v3 future

Post by johu »

Ok never mind. I will order some more Rev3 boards from JLCPCB and they will be much cheaper, at least in the community version.
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Re: Mainboard v3 future

Post by JaniK »

That JLCPCB seems to be the name to go for year 2020 openinverter related PCBs..

Have you got samples from them before?
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Re: Mainboard v3 future

Post by johu »

Just ordered 10 populated boards for the price that I paid for ONE board before. Delivered!
Only part they don't stock is the programming header but since I ship the boards preprogrammed that's not really a problem. Also couldn't find a high current 0805 inductor for the boost converter so that is now a little larger. No other changes needed :)
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Re: Mainboard v3 future

Post by MattsAwesomeStuff »

Just ordered 10 populated boards for the price that I paid for ONE board before. Delivered!
Daymn.

Despite having worked as a solder wave machine operator, and pick n pull operator, and other various things, I never looked up what the boss was charging anyone or what things cost us.

Just how cost effective is ordering populated PCBs from JLC compared to your guys' old source? Boards cheaper too?

I guess my end question is... compared to ordering just a board and then ordering all components new and assembling yourself, how much more expensive is it per board to order 10x populated boards? Is it, cheaper than making it yourself because their component cost is lower than yours and the economies of scale of doing 10 at a time, even after placing and soldering? Or, same price? 2x? 5x?

At some point it's close enough I'll say I'm not interested in soldering anymore. The only comparison I have is Damien's GS450 unpopulated vs. populated and tested, and that one is 12x difference (50eur vs. 600eur) using the old method.
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Re: Mainboard v3 future

Post by johu »

If I were to source parts myself it would be on par with this. Absolutely no point to solder it yourself in this case.

Not sure what their business model is and why they limit you to 30 boards.
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Re: Mainboard v3 future

Post by johu »

Anticipating the upcoming delivery of Rev3 boards I have dropped the price of all related products up to 50%. Check out the shop :)
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Re: Mainboard v3 future

Post by johu »

10 boards arrived from JLCPCB today. Needless to say the quality is amazing.
Thankfully there was only one little mistake: the tiny NAND gate (IC9) has a SOT23-6 footprint on board but I put an SC70-6 part in the BOM. SC70 is even smaller than SOT23 so not all pins actually reach the pads. JLCPCB placed a small sticker with an arrow next to it to catch my attention. Nice touch!

Still I only understood their hint after my automated board test failed. Yes it did fail and thus successfully identified an error 8-)
The fix is easy, just bend the pins outwards a bit and add some solder.

Sent 5 boards out today and 5 are left. All necessary files on github (including the SC70 problem..). Video coming.
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Re: Mainboard v3 future

Post by dima »

I find that on (eBay) Chinese suppliers it is a lot easier to find Triple 3-Input NAND gate (SOIC-14) than Single 3-Input ( SOT-23-6)

Maybe consider this component -> SN74HC10D
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Re: Mainboard v3 future

Post by johu »

Just changed the footprint to SC70-6 and ordered more boards 8-)
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Re: Mainboard v3 future

Post by jerrykco »

Johannes, I received my v3 main board and the nissan leaf inverter adapter board and I did the preliminary work of installing all the through hole parts. Your design and directions make it so easy for a non-EE to do the work. I also went back on your youtube channel and watched all your videos.Of particular interest for me was Lab updates 16-27 (I haven't finished all of them yet. But you obviously spent an unbelievable amount of time for us DIYer's. Thank you for that!
Now starts the big learning
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404.2 Openinverter kit Assembled  Closeup of Inverter Controllerr.jpg
404.1 Openinverter kit Assembled Closeup of Leaf Adapter.jpg
400 Openinverter kit and instructions.jpg
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Re: Mainboard v3 future

Post by jerrykco »

Success on first power-up!
404.3 Openinverter kit Testing of Inverter mounted on Leaf Adapter.jpg
Very pleased with my self.
I also connected via wifi too.
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Re: Mainboard v3 future

Post by johu »

Thanks, good to hear someone mentioning the existing material instead of the non-existing ;)

EDIT: images are not displayed, maybe marked private?
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Re: Mainboard v3 future

Post by jerrykco »

Sorry, I can't figure out how to attach a picture. [SOLVED]
Previously I chose the little picture icon and put the url between the tags.
I edited se last two posts now and just pasted the url.
But how does one attach a picture?
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Re: Mainboard v3 future

Post by dima »

jerrykco wrote: Sun Mar 08, 2020 1:41 pm Sorry, I can't figure out how to attach a picture.
forum-attach-picture.png
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Re: Mainboard v3 future

Post by jerrykco »

dima wrote: Sun Mar 08, 2020 5:16 pm
Thanks Dima for the Newbie help.
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Re: Mainboard v3 future

Post by jerrykco »

johu wrote: Sun Mar 08, 2020 12:10 pm Thanks, good to hear someone mentioning the existing material instead of the non-existing ;)

EDIT: images are not displayed, maybe marked private?
With help for a newbie from generous forum users, I have edited the post and fixed the pictures.
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