Search found 19 matches

by voti
Tue Feb 04, 2025 3:50 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

MattsAwesomeStuff had promised me his parameters for using 12v on the high voltage input for testing.

My question is that are his parameters different from the ones found on the link below
https://openinverter.org/wiki/Toyota_Prius_Gen2_Inverter_Controller

Step 7 says ( Step 7: Connect fused 12 ...
by voti
Sat Feb 01, 2025 9:44 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

MattsAwesomeStuff wrote: Sat Feb 01, 2025 9:09 pm Also, your other link was broken, looks like you pasted a text string instead of the actual link, and OI abbreviates the links if you copy them as text rather than the link.
Noted thank you.

https://openinverter.org/wiki/Toyota_Pr ... Controller
by voti
Sat Feb 01, 2025 9:37 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle


Something is not right with your scoping, probably you didn't ground the probe. You could ground it to HV-. Right now it picks up grid frequency.

You are right, when testing the sine wave my ground from the oscilloscope was not connected on anything


The cables you put into the white connector ...
by voti
Sat Feb 01, 2025 6:02 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle


You seem to be measuring from the Prius's MG2 (the more powerful one). Is the rest of your control board also wired and configured to power up MG2, and not MG1? That is, you're using wires 9, 10, 11 on the inverter's receiving harness, not 4, 5 and 6? And you're using pin 25, not pin 20 for the ...
by voti
Sat Feb 01, 2025 3:12 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle


This is going way back for me too. The 12v setup for the VCU is correct.
The same setup was used with a 12v battery to the Inverter HV inputs on the first connection. This setup was to make sure everything was not going to short out. It also allowed to validate the AC output with low voltages.
The ...
by voti
Fri Jan 31, 2025 9:13 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

Step 6 : Connect fused 12 volt and Ground to HV Inputs (battery), along with 55 watt light bulb in series (resistor) on the Positive line


Am I not supposed to connect the 12v with light bulb to the vcu's12v input positive to see if everything is connected correctly and there in no short circuit on ...
by voti
Fri Jan 31, 2025 3:49 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

The attached pictures here show the waveform from each other the three phases of.

My question is if the output is OK why isn't it lighting the 12v 55w lightbulbs that's have connected in delta configuration, besides them.
I have also tried connecting the motor itself but still it won't run


What ...
by voti
Fri Jan 31, 2025 3:43 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

From the pictures below
*The first one show the vcu board I'm using.
*The second one is the power supply that supplies the vcu and the inverter with 12v
*then comes the step down transformer from 250v to 70v DC for high DC Input
*then we have the vcu parameters
*then we have a multimeter to ...
by voti
Fri Jan 31, 2025 3:18 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

Thank you again to MattsAwesomeStuff for redirecting me to my own post rather than being all over the place due to my desperation.

Well it's not just desperation but it's because I'm in the military and I'm not always home, so this projects helps me unwind when I'm off duty and I visit home.

OK ...
by voti
Fri Jan 31, 2025 1:45 pm
Forum: Toyota/Lexus
Topic: Toyota Prius Gen 2 Inverter Controller
Replies: 595
Views: 194683

Re: Toyota Prius Gen 2 Inverter Controller


Alright.

This is (maybe) the wrong thread. This thread is for Damien's through-hole board.

The development thread for Johannes' board is this one: https://openinverter.org/forum/viewtopic.php?t=701

Note that you're not entitled to tech support, though it is nice for other people with the same ...
by voti
Tue Jan 28, 2025 7:43 am
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

Can all this be due to thst my boost was 2000 instead of 20000 ?.
by voti
Tue Jan 28, 2025 7:00 am
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

No no. No parts were removed prior to buying it.

Besides the light bulbs for testing, I tested the three phase output phase to phase to see if I was getting any readings but nothing
by voti
Mon Jan 27, 2025 1:45 pm
Forum: Toyota/Lexus
Topic: Toyota Prius Gen 2 Inverter Controller
Replies: 595
Views: 194683

Re: Toyota Prius Gen 2 Inverter Controller


Let's back up and make sure we're all on the same page here.

What controller are you using? The one with through-hole components, or the one Johannes built?

It's been a long time since I touched my car, so I'm really fuzzy on the parameters and procedure to get it moving.

No PWM signal at all ...
by voti
Sun Jan 26, 2025 4:10 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

Can it be that I connected 55w light bulb in delta instead of 21w ?.

Besides that I used a multimeter to test phase to phase but nothing.

After putting in all the settings for step 9 I clicked on "start inverter in manual mode" and I saw underneath written "inverter started". But still nothing
by voti
Sun Jan 26, 2025 11:40 am
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

Yes sir , I can't get pass that stage
by voti
Sat Jan 25, 2025 6:07 pm
Forum: Inverters / Motor Controllers
Topic: Prius Gen 2 inverter with Gen 2 transaxle no test spin [SOLVED]
Replies: 21
Views: 6899

Re: Prius Gen 2 inverter with Gen 2 transaxle no test spin [SOLVED]


Good news, everyone, I have spin!
Minimum settings needed for spin or lights from default (version 5.27.R-sine) are the following:
0 boost 20000
15 dirmode DefaultForward
85 fslipspnt 1
86 ampnom 70

There was an issue with low voltage (12v) supply to the inverter for me, when I fixed it the power ...
by voti
Sat Jan 25, 2025 3:46 pm
Forum: Toyota/Lexus
Topic: Toyota Prius Gen 2 Inverter Controller
Replies: 595
Views: 194683

Re: Toyota Prius Gen 2 Inverter Controller


The main board itself should only drawn a couple hundred mA (sorry, I forget the exact figure). But the mainboard + inverter + wifi won't be too far from 1.5A (also those LM2965's aren't fantastically efficient, especially dropping from 35V, so 1.8A @12V, or 1.65A @ 13.8V, is probably about right ...
by voti
Fri Jan 24, 2025 10:14 am
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

Re: EV Conversion using prius gen 2 inverter/transaxle

Thank you fc or the warm welcome Retro.

I've managed to supply 12v to all the 12v input and when I turn it on I here a hissing sound from the inverter.

I've done all the connections correctly "so I assume" but the inverter is not giving out 3 phase output.

Below I've attached pictures of the ...
by voti
Sat Jan 18, 2025 7:39 pm
Forum: Toyota/Lexus
Topic: EV Conversion using prius gen 2 inverter/transaxle
Replies: 27
Views: 1893

EV Conversion using prius gen 2 inverter/transaxle

Hello everyone!
I'm excited to join this forum and connect with fellow EV enthusiasts and professionals. I'm currently working on
an EV conversion using a Gen 2 Toyota Prius transaxle].

pin 9 (start) and 10 (brake) from the VCU are said to be connected to positive side of the i9 connector right ...