Search found 43 matches

by Martin1775
Tue Feb 08, 2022 9:39 pm
Forum: Projects
Topic: [DRIVING] Audi A2 /w Prius Gen2 Transaxle & Inverter [FINISHED]
Replies: 343
Views: 61908

Re: Audi A2 /w Prius Gen2 Transaxle & Inverter [FINISHED]

Hello Johannes, My experience with my Think City is that the normal diagnostic devices do not find anything, because certain exhaust-relevant components (engine control unit) are queried first and only then the remaining components on the bus. The devices are intended for use on the defined OBD inte...
by Martin1775
Fri Apr 30, 2021 5:40 pm
Forum: Toyota/Lexus
Topic: Prius transaxle vibrates/rattles, but doesn't rotate
Replies: 6
Views: 1540

Re: Prius transaxle vibrates/rattles, but doesn't rotate

Try to rotate both output shafts in the same direction, when the parking pawl is engaged it will not be possible, otherwise you rotate the motor with force. In different directions, the differential allows always the rotation. To open the parking pawl you have to dismount the drive for it and rotate...
by Martin1775
Fri Jan 01, 2021 8:06 pm
Forum: BMW
Topic: Inside the BMW 330e inverter
Replies: 2
Views: 1777

Re: Inside the BMW 330e inverter

Yes, I think the configuration over the SPI bus will not the problem for use with the openinverter control, it is documented in the datasheet. The gate driver supply should be get to work with alternating control of the mosfet's and regulated supply voltage (may be need of pwm), thats the next point...
by Martin1775
Thu Dec 31, 2020 10:22 pm
Forum: BMW
Topic: Inside the BMW 330e inverter
Replies: 2
Views: 1777

Inside the BMW 330e inverter

Hello I've got a BMW 330e inverter and could not resist to examine it. So if someone is interested in it, I show my findings. It is a Bosch 0437508310 or BMW 8742493. The IGBT are labeled with a Bosch number, so I could not find any information, but the internet says for the Bosch LEB450D inverter s...
by Martin1775
Thu Dec 31, 2020 1:10 pm
Forum: General
Topic: Zafire Power Steering Pump
Replies: 36
Views: 4500

Re: Zafire Power Steering Pump

I only know the old fashion systems, but I don't think there will be a changing for the steering gear. The next step was the direct electric driven steering. Here is a explanation of the funktion from the hydraulic steering gear https://www.youtube.com/watch?v=eudfJPHf7DE . This is the gearing I kno...
by Martin1775
Thu Dec 31, 2020 10:55 am
Forum: General
Topic: Zafire Power Steering Pump
Replies: 36
Views: 4500

Re: Zafire Power Steering Pump

For the function of hydaulic power steering: When you don't turn the steering wheel, there should be only low pressuere in the system, the fluid will be pumped around. When turning the wheel a ventil closes and will push the cylinder to help. Only at the end of the of the steering it get in the maxi...
by Martin1775
Tue Dec 29, 2020 7:20 pm
Forum: Toyota/Lexus
Topic: Help! Prius gen3 inverter using ABZ encoder
Replies: 75
Views: 11155

Re: Help! Prius gen3 inverter using ABZ encoder

With the voltage you get without resistor, I expect the center is at 3,1V, so too reach the center at 1,65V the resistor parallel to C27/C28 should be around 11,5kOhm. By calculation you get an output voltage between 0,69 and 2,62V with this value and that fits with the calculation by your measureme...
by Martin1775
Mon Dec 14, 2020 8:22 pm
Forum: Toyota/Lexus
Topic: Help! Prius gen3 inverter using ABZ encoder
Replies: 75
Views: 11155

Re: Help! Prius gen3 inverter using ABZ encoder

I'm sorry to hear that your encoder is defect. The COS value sounds right and with the resistors parallel to C27 and C28 it should work when you get the SIN values in the same range. As the FOC is a function that is depending on the angle between rotor and field, the current should change with diffe...
by Martin1775
Sun Dec 13, 2020 8:31 am
Forum: Toyota/Lexus
Topic: Help! Prius gen3 inverter using ABZ encoder
Replies: 75
Views: 11155

Re: Help! Prius gen3 inverter using ABZ encoder

I'm mostly with arber333. Remove R29 and R30. Connect the Encoder SIN and COS to MG2_SINB and MG2_COSB (Connector MG2_ENC_1 and MG2_ENC_2). Only as I understand you should use a voltage divider so that the offset will be 1,65V as Johannes answers you in the other post https://openinverter.org/forum/...
by Martin1775
Sat Dec 12, 2020 5:24 pm
Forum: Toyota/Lexus
Topic: Help! Prius gen3 inverter using ABZ encoder
Replies: 75
Views: 11155

Re: Help! Prius gen3 inverter using ABZ encoder

From the description of the encoder the output voltage is +/- 1,1V from 3/5 Vdd in the diagram, or +/- 1,1V from 2,5V in the text as offset. The +/- 1,1V you will only measure with a oscilloscop in AC Mode. The board need an Input between 0V and +3,3V to GND as signal, otherwise it had to be adapted...
by Martin1775
Sat Dec 12, 2020 11:39 am
Forum: Toyota/Lexus
Topic: Help! Prius gen3 inverter using ABZ encoder
Replies: 75
Views: 11155

Re: Help! Prius gen3 inverter using ABZ encoder

I've seen there are answers in the meantime, but here ist my answer: You have to connect the sin and cos Signal to the ENC_1/SINB and ENC_2/COSB Line as the SINA and SINB are the fixed voltage for the resolver coil to get 1,65V as middle point for measurement. Name from the PriusG3_V1c schematic. I ...
by Martin1775
Wed Nov 25, 2020 5:13 pm
Forum: Toyota/Lexus
Topic: Toyota Auris and Yaris Inverter Logic board
Replies: 140
Views: 40737

Re: Toyota Auris and Yaris Inverter Logic board

The din_ocur is in error status because in the design of the board, input PA1 is not connected, it should have no effect to the function.
by Martin1775
Sat Nov 07, 2020 5:23 pm
Forum: General
Topic: Water Heater
Replies: 35
Views: 6094

Re: Water Heater

I used a knife to remove the compound. The first thing I did was uncover and removing the connectors, then the fastening screws. There are three screws PH1 that hold the board (white arrows), three that fix the IGBT's under the board (blue arrows) and two screws for the thermal switch. IMGP0194_klei...
by Martin1775
Thu Oct 29, 2020 8:52 pm
Forum: General
Topic: Water Heater
Replies: 35
Views: 6094

Re: Water Heater

I've repaired the RM3 heater in my Think, removing the potting compound is no fun. The original PWM control with a PIC is designed in such a way that the 55A fuse triggers when it is permanently on, as well as for safety in the event of excess temperature due to a short circuit in the heating to kil...
by Martin1775
Sun Sep 06, 2020 7:42 pm
Forum: Projects
Topic: E46 Touring with GS450H Gearbox Motor
Replies: 47
Views: 8299

Re: E46 Touring with GS450H Gearbox Motor

The motor is used for the AC charging as replacement for the transformer or inductor in the charger.
For Chademo or CCS, the charging technic is not installed in the vehicle, it is in the charging station.
by Martin1775
Sun Sep 06, 2020 6:24 pm
Forum: Projects
Topic: E46 Touring with GS450H Gearbox Motor
Replies: 47
Views: 8299

Re: E46 Touring with GS450H Gearbox Motor

I've a remark on the Renault Charger System if you want to use it in a conversion, the Chameleon Charger uses the motor as part of the charging system, it is not a seperate unit. If you look at the following site you find some comments to it. https://www.eqpassion.de/en-gb/Efficiency_and_electricity...
by Martin1775
Sun Aug 16, 2020 8:51 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 153135

Re: Prius Gen 3 Inverter Logic Board Support Thread

Sorry to hear that you get confused by the syncofs 22000, Konstantin. At the beginning from my tests I although have the 22000 for syncofs. If you check the motor connection you will find that the original kabel is not straight 1,2,3 to 1,2,3 so there is a phaseshift. I changed the kabel by pullig o...
by Martin1775
Thu Aug 13, 2020 7:27 pm
Forum: Toyota/Lexus
Topic: Prius Gen 3 Inverter Logic Board Support Thread
Replies: 817
Views: 153135

Re: Prius Gen 3 Inverter Logic Board Support Thread

The motor current is not the same as the battery current, at standstill or with low frequency the motor current is mutch higher than the battery current. You have a low voltage and hight current at the motor, as it works like a buck converter. For the resolver of the MGR I used polpairs=4 and respol...
by Martin1775
Wed Aug 12, 2020 8:09 pm
Forum: Toyota/Lexus
Topic: Toyota MGR Rear Traction Transaxle
Replies: 252
Views: 45668

Re: Toyota MGR Rear Traction Transaxle

I have the MGR running connected to an Yaris inverter with 60V, but so far only tested in idle, as I will probably switch to an Auris gearbox as drive. The max RPM is different for forward and reverse, but it stops with no trottle and can be controlled with the trottle signal. With the MG2 of the Au...
by Martin1775
Tue Aug 04, 2020 8:19 pm
Forum: Chevy/Opel/Vauxhall/PSA
Topic: VOLT/AMPERA inverter single controler dual IGBT drive
Replies: 104
Views: 52942

Re: VOLT/AMPERA inverter single controler dual IGBT drive

It uses the Lebowski controller for the auxiliary inverter, for the main inverter the Johannes controller. For programming you need two different tools, one for the STM32 and one for the dsPIC.

My board from Damien was not pre-loaded.
by Martin1775
Tue Aug 04, 2020 8:06 pm
Forum: Chevy/Opel/Vauxhall/PSA
Topic: VOLT/AMPERA inverter single controler dual IGBT drive
Replies: 104
Views: 52942

Re: VOLT/AMPERA inverter single controler dual IGBT drive

The last weeks I don't do much with the board, so there are no news. It took some time to realise that the pin in the discription I had to hold on GND was different from the text. So I tried a lot of different seriell communication with and without transistor as inverter between the rx and tx lines ...
by Martin1775
Tue Aug 04, 2020 4:53 pm
Forum: Classifieds
Topic: BMW hybrid battery group buy
Replies: 122
Views: 21461

Re: BMW hybrid battery group buy

Hi,
as it goes to an end, I'm interested in 24 modules / 36kWh.
NW Germany.
by Martin1775
Mon Jul 27, 2020 5:24 am
Forum: Toyota/Lexus
Topic: Prius Gen2 adapter board development thread
Replies: 907
Views: 139118

Re: Prius Gen2 adapter board development thread

I don't have a Gen2 inverter, but when testing the pinswap function in FOC software I had a similar result if the polarity of the current measurement was wrong. I think there is a contribution that in the first Gen2 boards there is an error with the polarity of the current measurement reversed and J...
by Martin1775
Sun Jul 19, 2020 7:51 pm
Forum: Chevy/Opel/Vauxhall/PSA
Topic: VOLT/AMPERA inverter single controler dual IGBT drive
Replies: 104
Views: 52942

Re: VOLT/AMPERA inverter single controler dual IGBT drive

The next step is done. I can communicate with both inverters on the board via the FTDI port / WIFI connector. Unfortunately, the settings for the terminal program are slightly different. For the communication I use PuTTY. The settings for the COM port are the same: 115200,8,1, N, N edit: Johannes sa...
by Martin1775
Sat Jul 18, 2020 8:32 pm
Forum: Projects
Topic: VW Squareback DIY EV
Replies: 104
Views: 18436

Re: VW Squareback DIY EV

For the MGR you need the FOC software and here it is important how the wiring is. :!: The inverter must know the position of the rotor in order to control the appropriate coil, so the position and the direction of the resolver (sin, cos) and the phases must match. If the direction of rotation and re...