INVERTER WITH CONVERTER (for RHD) > REMOVAL |
1. PRECAUTION |
2. REMOVE LUGGAGE COMPARTMENT FLOOR MAT |
3. REMOVE BATTERY SERVICE HOLE COVER LH |
Remove the 2 clips and battery service hole cover.
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
5. REMOVE SERVICE PLUG GRIP |
Remove the battery service hole cover.
Wear insulated gloves. Remove the service plug grip after sliding the lever of the service plug grip.
6. REMOVE COOL AIR INTAKE DUCT SEAL |
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Remove the 7 clips and intake duct seal.
7. REMOVE ENGINE ROOM SIDE COVER LH |
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Remove the 4 clips and side cover.
8. REMOVE ENGINE ROOM SIDE COVER RH |
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Remove the 3 clips and side cover.
9. REMOVE NO. 2 ENGINE ROOM SIDE RH COVER |
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(a) Pull the A part upward to disengage the clip.
(b) Pull the B parts upward by hand to disengage the 2 clips, and remove the No. 2 engine room side cover RH.
10. REMOVE FRONT UPPER FENDER PROTECTOR LH |
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Using a clip remover, detach the 3 claws and remove the protector.
11. REMOVE FRONT UPPER FENDER PROTECTOR RH |
12. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH |
Remove the nut, wiper arm and blade.
13. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH |
Remove the nut, wiper arm and blade.
14. REMOVE FRONT FENDER TO COWL SIDE SEAL LH |
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Pull the cowl side seal in the direction indicated by the arrow in the illustration to detach the 2 claws and remove the cowl side seal.
15. REMOVE FRONT FENDER TO COWL SIDE SEAL RH |
16. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY |
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Remove the 2 clips and detach the 5 claws.
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Pull the ventilator louver in the direction indicated by the arrow in the illustration to detach the 10 claws and remove the ventilator louver.
17. REMOVE ENGINE UNDER COVER |
18. REMOVE NO. 2 ENGINE UNDER COVER |
19. DRAIN COOLANT (for Inverter) |
Remove the inverter radiator cap.
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Connect the bleed air hose (for LHD).
Using a hexagon wrench (6 mm), loosen the bleeder plug indicated in illustration A and connect the hose.
Remove the plug indicated in illustration B and connect the hose.
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Connect the bleed air hose (for RHD).
Using a hexagon wrench (6 mm), loosen the bleeder plug and connect the hose.
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Loosen the drain plug indicated in the illustration to drain the coolant.
After draining the coolant, tighten the drain plug.
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Using a hexagon wrench (10 mm), remove the drain plug indicated in the illustration and drain the coolant.
Using a hexagon wrench (10 mm), install the drain plug with a new gasket.
Measure the amount of the coolant collected from the 2 drains.
20. REMOVE CONNECTOR COVER ASSEMBLY |
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Remove the 2 bolts and connector cover assembly.
21. CHECK TERMINAL VOLTAGE |
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Using the voltmeter, measure the voltage between the terminals of the 2 phase connectors (N-P).
22. SEPARATE MOTOR CABLE |
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Remove the 2 bolts (A).
While loosening bolt B, disconnect the motor cable.
23. SEPARATE GENERATOR CABLE |
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Remove the 2 bolts (A).
While loosening bolt B, disconnect the generator cable.
Remove the 2 nuts and disconnect the inverter motor cable bracket.
24. SEPARATE AIR CONDITIONING HARNESS |
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Disconnect the air conditioning harness assembly.
25. SEPARATE FRAME WIRE |
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Remove the bolt and disconnect the frame wire.
26. REMOVE NO. 6 INVERTER BRACKET |
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Disconnect the wire harness clamp from the No. 6 inverter bracket.
Remove the 2 bolts and No. 6 inverter bracket.
27. REMOVE INVERTER WITH CONVERTER ASSEMBLY |
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Raise the lock lever and disconnect the inverter with converter connector.
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Remove the 2 clips, and disconnect the No. 9 inverter cooling hose and No. 13 inverter cooling hose.
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Remove the 4 bolts and inverter with converter assembly.
28. REMOVE NO. 13 INVERTER COOLING HOSE |
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Remove the clip and No. 13 inverter cooling hose.
29. REMOVE HIGH VOLTAGE FUSE |
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Remove the 2 nuts and high voltage fuse.